—SYSTEM DRIVESACS6000User manualOWNING ORGANIZATIONABB Switzerland Ltd.DATE2020-11-18STATUSApprovedSECURITY LEVELPublicDOCUMENT KINDUser manualDOCUMENT ID.3BHS212794 E01REV.NLANG.enPAGE1/266© Copyright 2005 ABB All rights reserved.

ABB ACS6000 User Manual

Chapter 1 - Introduction and Safety

Chapter 2 - Checking IGCTs and Diodes

Step

Checking Diodes in 7/ 9 MVA Phase Modules

Chapter 3 - Changing Diodes and Thyristors in LSU

Safety

Replacing Diodes and Thyristors

Chapter 4 - Changing 3/5 MVA Phase Modules

Removing a Phase Module

Using the Hoist

Using a Crane

Installing a Phase Module

Chapter 5 - Changing RC-IGCTs in 3/5 MVA Phase Modules

Required Tools and Accessories

Chapter 6 - Changing Clamp Diodes in 3/5 MVA Phase Modules

Chapter 7 - Changing 7/9 MVA Phase Modules

Chapter 8 - Changing Diodes and IGCTs in 7/9 MVA Phase Modules

Replacing Clamp and NP Diodes

Replacing Clamp Diodes

Lower Clamp Diode

Replacing NP Diodes

Removing Lower NP Diode

Finishing Steps

Replacing Free Wheeling Diodes

Replacing IGCTs

Chapter 9 - Changing Thyristors in EXU

Replacing Thyristors in EXUs for Brushless Excitation

Treating a New Thyristor before Installation

Replacing Thyristors in EXUs for Direct Excitation

Deflection Diagram

Chapter 10 - Changing Semiconductors in VLU

Replacing the Semiconductors

Replacing Lower Diode

Chapter 11 - Changing IGCTs in DIU

Removing an IGCT

Installing an IGCT

Chapter 12 - Replacing Printed Circuit Boards

Replacing an AMC3 Board

Changing the AMC3 Flash Memory

Replacing an INT Board

Transferring the EPLD Chips

Replacing a CVMI Board

Chapter 13 - Function of LEDs

INT Board

GUSP

IGCT

Water Cooling Unit

Chapter 14 - Tightening Torques and Threaded Connections

Pipe Joints and Busbar Connections

ACS 6000

Chapter 1 - Overview

Preparation for Commissioning (Project Management Input)

Auxiliary Voltage Supply and Control

Cold Commissioning

Chapter 2 - Checking the Scope of Delivery

Scope of Delivery

Chapter 3 - Inspection of Installation

Ambient Conditions

Converter Power Circuit Connections

Control Cables

Converter Earthing Connections

Power Cable

Chapter 4 - Commissioning Other Drive Components

Transformer

Chapter 5 - Preparing the Converter

Chapter 6 - Insulation Resistance Measurement

TEU Preparation

LSU Preparation

CBU Preparation

ARU / INU Preparation

IFU Preparation

Excitation Circuit

Chapter 7 - Parameter Settings

Communication Parameters

Advant Bus Communication

Gray and Pulse Encoders

Chapter 8 - Checking I/O

Converter Internal Signals

Transformer Signals

Serial Data Communication

Chapter 9 - Energizing the Converter

MCB Control Test

Chapter 10 - ACS 6000ad Start-up

Chapter 11 - ACS 6000sd Start-up

Chapter 12 - ACS 6000 Final Tuning

Chapter 13 - Speed Controller Tuning

Final Tuning of Speed Controller

Chapter 14 - Finishing the Commissioning

Documents and Data for Customer

ACS6080