ABB industrial drivesDescriptionCabinet Options for ACS800-07/U7/17/37

ABB ACS800-07 Manual

ACS800 Single Drive Manuals

What this chapter contains

Installation and maintenance work

Grounding

Operation

Permanent magnet motor drives

Installation and commissioning flowchart

Product and service inquiries

Terms and abbreviations

Swing-out frame

Cabling direction

Single-line circuit diagram of the drive

Controls

Supply unit control electronics

Reading and setting of values (page 1 of

Terminal blocks

Digital input and relay output terminals

Emergency stop input

Earth (ground) current function

Power loss ride-through function

Motor control

Type code

Moving the unit

by fork-lift or pallet truck

Final placement of the unit

Before installation

Installation procedure

Fastening the cabinet to the floor (Non-marine units)

Holes inside the cabinet

Fastening the unit to the floor and wall (Marine units)

Joining the shipping splits

Connecting the DC busbars and the PE busbar

DC busbars

Miscellaneous

Cooling air intake through bottom of cabinet

Electric welding

Protecting the motor insulation and bearings

Requirements table

Permanent magnet synchronous motor

Thermal overload protection of the motor

Emergency stop devices

Alternative power cable types

Conduit

Power factor compensation capacitors

Relay output contacts and inductive loads

Selecting the control cables

Connection of a motor temperature sensor to the drive I/O

Control cable ducts

Electrical installation

IT (ungrounded) systems

Input power connection – Units without load switch-disconnector or air circuit breaker

pulse connection, two supply modules in parallel

Connection procedure

Use of the dual-cable screw lug connector

Input power connection – Units with load switch-disconnector or air circuit breaker

Motor connection – Units without common motor terminal cubicle

Motor connection – Units with common motor terminal cubicle

Control connections

Installation of optional modules and PC

Connections and tap settings of the auxiliary voltage transformer

Note on external power supply

External control connections (non-US)

External control connections (US)

RMIO board specifications

Relay outputs

Installation checklist

Start-up procedure

Starting the supply unit

Maintenance intervals

Replacing the PPCS branching unit (APBU-xx) memory backup battery

Checking and replacing the air filters

Cooling fans

Inverter module fan replacement

Control and I/O cubicle cooling fans

Air circuit breaker cubicle fans

Heatsinks

Other LEDs of the drive

Symbols

ACS800-07 frame sizes and power module types

Internal AC fuses

DC fuses at inverter module input

ACS800-07

List of related manuals

Mechanical installation and maintenance

Type designation key

Main circuit and control

Diagram

Printed circuit boards

Cooling air flow

Fastening the cabinet to the floor and wall (non-marine units)

Fastening the cabinet with the outside brackets

Fastening the cabinet through the holes inside the cabinet

Fastening the cabinet to the floor and roof/wall (marine units)

Additional requirements for explosion-safe (EX) motors

Additional requirements for non-ABB high-output and IP23 motors

Additional data for calculating the rise time and the peak line-to-line voltage

Thermal overload and short-circuit protection

Protection against short-circuit inside the drive or in the supply cable

Ground fault protection

Prevention of unexpected start-up

Safe torque off (STO)

Selecting the power cables

Additional US requirements

Equipment connected to the motor cable

Protecting the relay output contacts and attenuating disturbances in case of inductive loads

Brake resistor assembly

Example wiring diagram

Power cable connection diagram

Connecting the power cables

Additional instructions for frame size R6

Connecting the control cables

Routing the cables (frame sizes R7 and R8)

degrees EMC grounding at the cable entry

Special for top entry

Connecting the cables to the I/O terminals

Settings of the cooling fan transformer

Pulse encoder module cabling

Layout drawing of factory installed optional equipment

Frame size R7 and R8

Required tools for maintenance

Cabinet layout

Frame sizes R7 and R8 without du/dt filter

Frame sizes R7 and R8 with du/dt filter

Designations

Layout of the drive module

Replacing the drive module fan (R5 and R6)

Replacing the drive module fan (R7)

Replacing the drive module fan (R8)

Replacing the cabinet fans (R5 and R6)

Replacing the cabinet fans (frame size R8 only)

Replacing the IP54 (UL type 12) fan in frame size R6 (option +B055 and +B059)

Replacing the IP54 (UL type 12) fan in frame sizes R7 and R8 (option +B055 and +B059)