ABB industrial drivesQuick installation guideACS880-04 drive modules (200 to 710 kW, 300 to 700 hp)English . . . . . . . 3Dansk . . . . . . . . 9Deutsch. . . . . . 15Español. . . . . . 21Suomi . . . . . . . 27Français . . . . . 33Italiano . . . . . . 39Dutch . . . . . . . 45Polski . . . . . . . 51Português . . . . 57Русский . . . . . 63Svenska . . . . . 69Türkçe . . . . . . . 75中文. . . . . . . . . 81ENDADEESFIFRITNLPLPTRUSVTRZH

ABB ACS880-04 Quick Installation Manual

ACS880-04 drive modules

List of related manuals

What this chapter contains

Contents of the manual

Local control vs. external control

External control

Operating modes of the drive

Speed control mode

Drive configuration and programming

Adaptive programming

Application programming

Control interfaces

Programmable I/O extensions

Fieldbus control

Master/follower functionality

External controller interface

Control of a supply unit (LSU)

Motor control

Constant speeds/frequencies

Speed controller autotune

Oscillation damping

Rush control

Encoder support

Jogging

Scalar motor control

Autophasing

Flux braking

DC magnetization

Application control

Motor potentiometer

Mechanical brake control

DC voltage control

Voltage control and trip limits

Brake chopper

Safety and protections

Motor thermal protection

Thermal protection of motor cable

Other programmable protection functions

Automatic fault resets

Diagnostics

Energy saving calculators

Miscellaneous

User lock

du/dt filter support

Sine filter support

Factory macro

Default control connections for the Factory macro

Hand/Auto macro

Default control connections for the Hand/Auto macro

PID control macro

Default parameter settings for the PID control macro

Default control connections for the PID control macro

Sensor connection examples for the PID control macro

Torque control macro

Default control connections for the Torque control macro

Sequential control macro

Selection of constant speeds

Default control connections for the Sequential control macro

Fieldbus control macro

Terms and abbreviations

Summary of parameter groups

Parameter listing

Input references

Warnings and faults

Control and status words

System info

Standard DI, RO

Standard DIO, FI, FO

Standard AI

Standard AO

I/O extension module 1

I/O extension module 2

I/O extension module 3

Operation mode

Start/stop/direction

Start/stop mode

Speed reference selection

Speed reference ramp

Speed reference conditioning

Speed control

Torque reference chain

Frequency reference chain

Limits

Fault functions

Supervision

Generic timer & counter

Load analyzer

User load curve

Process PID set 1

Contents of this chapter

Related manuals

Selecting the main contactor (breaker)

Selecting the supply transformer

Additional notes

A drive with a 12-pulse diode supply unit

Examining the compatibility of the motor and drive

Availability of du/dt filter and common mode filter by drive type

Additional requirements for non-ABB high-output and IP23 motors

Additional data for calculating the rise time and the peak line-to-line voltage

Selecting the power cables

Alternative power cable types

Not allowed power cable types

Additional US requirements

Selecting the control cables

Routing the cables

Separate control cable ducts

Implementing thermal overload and short circuit protections

Multidrive modules

Implementing a motor temperature sensor connection

Implementing a ground fault protecting function

Implementing the Emergency stop function

Implementing the Prevention of unexpected start-up function

Implementing the Power-loss ride-through

Implementing a bypass connection

Applicable standards

Markings

EMC compliance (IEC/EN 61800-3:2004 + A2012)

Category C3

EU Declaration of Conformity (Machinery Directive)

UL and CSA checklist

Disclaimers

Licensing

Drive start-up

ESP application minimum configuration

Backspin supervision

Backspin speed observer constraints

Starting the motor

Kick-start

Current pulse-start

ESP production mode

Automatic process control mode

Underload and overload protection

Underload ride through recovery sequence

Overload recovery sequence

Motor voltage control

Pump impeller cleaning

Pump curves

Programmable relay outputs

Resonance frequency elimination

Hexagonal motor flux pattern

Reduced run function

ESP signals

Operation basics

Overview of the common DC system

Benefits of the common DC system

Overview diagram of the drive main circuit

Defining the DC link duty cycle and key variables

DC link duty cycle diagram

Selecting the drives which are connected to AC power line

Verifying the charging capacity of the common DC system

Checking the total charging resistance

Checking the peak AC current at charging

Handling the surplus energy

Defining the energy absorbing capacity of the common DC link

Defining the maximum DC link voltage

Brake chopper selection formulas

resistors

Selecting the fuses

Phase loss protection

DC contactors

Electromagnetic Compatibility (EMC)

Connecting the Ready and Start enable signals

Setting the drive parameters

Power correction factor (k)

Frames R10 to R11

Charging resistance values

Brake chopper power ratings

DC voltage limits of the drive

DC fuses

Product and service inquiries

1. Safety instructions

General safety in installation, start-up and maintenance

Electrical safety in installation, start-up and maintenance

Additional instructions and notes

Grounding

Additional instructions for permanent magnet motor drives

Categorization by frame size and option code

Product overview

Layout

Drive module for flat mounting (option +C173)

Drive module with full power cabling panels (option +H381)

and IP20 shrouds (option +0B051)

side of the drive module (option +H391)

Control unit

Overview of power and control connections

External control connection terminals

External control unit connection cables

Type designation key

Planning the layout of the cabinet

Layout example, door open (standard drive module configuration)

Layout example, door open (option +H391)

Layout example, door open (option +0B051)

Arranging the grounding inside the cabinet

Planning the cabinet placement on a cable channel

Planning the cooling

Preventing the recirculation of hot air

Bookshelf mounting (standard drive module configuration)