—ABB INDUSTRIAL DRIVESACS880-34 drive modules (132 to 400 kW, 200to 400 hp)Hardware manual

ABB ACS880-34 Series Hardware Manual

ACS880-34

Contents of this chapter

Related manuals

Selecting the main contactor (breaker)

Selecting the supply transformer

Additional notes

A drive with a 12-pulse diode supply unit

Examining the compatibility of the motor and drive

Availability of du/dt filter and common mode filter by drive type

Additional requirements for non-ABB high-output and IP23 motors

Additional data for calculating the rise time and the peak line-to-line voltage

Selecting the power cables

Alternative power cable types

Not allowed power cable types

Additional US requirements

Selecting the control cables

Routing the cables

Separate control cable ducts

Implementing thermal overload and short circuit protections

Multidrive modules

Implementing a motor temperature sensor connection

Implementing a ground fault protecting function

Implementing the Emergency stop function

Implementing the Prevention of unexpected start-up function

Implementing the Power-loss ride-through

Implementing a bypass connection

Applicable standards

Markings

EMC compliance (IEC/EN 61800-3:2004 + A2012)

Category C3

EU Declaration of Conformity (Machinery Directive)

UL and CSA checklist

Disclaimers

List of related manuals

What this chapter contains

Licensing

Contents of the manual

Local control vs. external control

External control

Operating modes of the drive

Speed control mode

Drive start-up

ESP application minimum configuration

Backspin supervision

Backspin speed observer constraints

Starting the motor

Kick-start

Current pulse-start

ESP production mode

Automatic process control mode

Underload and overload protection

Underload ride through recovery sequence

Overload recovery sequence

Motor voltage control

Pump impeller cleaning

Pump curves

Drive configuration and programming

Adaptive programming

Control interfaces

Programmable relay outputs

Fieldbus control

Master/follower functionality

External controller interface

Control of a supply unit (LSU)

Motor control

Constant speeds/frequencies

Speed controller autotune

Oscillation damping

Resonance frequency elimination

Encoder support

Jogging

Scalar motor control

Autophasing

Flux braking

DC magnetization

Hexagonal motor flux pattern

Application control

Motor potentiometer

Mechanical brake control

DC voltage control

Voltage control and trip limits

Brake chopper

Safety and protections

Motor thermal protection

Thermal protection of motor cable

Automatic fault resets

Other programmable protection functions

Diagnostics

Energy saving calculators

Miscellaneous

User lock

Reduced run function

du/dt filter support

Factory macro

Default control connections for the Factory macro

Hand/Auto macro

Default control connections for the Hand/Auto macro

PID control macro

Default parameter settings for the PID control macro

Default control connections for the PID control macro

Sensor connection examples for the PID control macro

Torque control macro

Default control connections for the Torque control macro

Sequential control macro

Selection of constant speeds

Default control connections for the Sequential control macro

Fieldbus control macro

Terms and abbreviations

Summary of parameter groups

Parameter listing

Input references

Warnings and faults

Control and status words

System info

ESP signals

Standard DI, RO

Standard DIO, FI, FO

Standard AI

Standard AO

General safety in installation, start-up and maintenance

Electrical safety in installation, start-up and maintenance

Additional instructions and notes

Grounding

Additional instructions for permanent magnet motor drives

Quick installation, commissioning and operating flowchart

Block diagram of the main circuit of the drive module

AC voltage and current waveforms

Layout

Converter module

LCL filter module

Power module with full power cabling panels (option +H381)

Control panel

Overview of power and control connections

Type designation label

Planning the layout of the cabinet

Layout example, door closed

Layout example, door open (standard drive module configuration)

Layout example, door open (option +0B051)

Arranging the grounding inside the cabinet

Planning the cabinet placement on a cable channel

Planning the cooling

Preventing the recirculation of hot air

Bookshelf mounting (standard drive module configuration)

Bookshelf mounting (option +0B051)

Bookshelf mounting (option +H381)

Planning the placement of the control panel

Selecting the supply disconnecting device

Protecting the motor insulation and bearings

Additional requirements for explosion-safe (EX) motors

Typical power cable sizes

Motor cable shield

Planning the braking system

Implementing thermal overload and short-circuit protection

Protecting the drive against ground faults

Implementing the ATEX-certified Safe motor disconnection function (option +Q971)

Using power factor compensation capacitors with the drive

Using a contactor between the drive and the motor

Connecting a motor temperature sensor to the drive I/O

Connection of motor temperature sensor to the drive via a relay

Moving and unpacking the unit

Package with option +E202

Boxes

LCL filter module package

Checking the delivery

Motor and motor cable

ed delta, and TT systems

When to disconnect EMC filter (option +E202) or ground-to-phase varistor: TN-S, IT, cor ner-grounded delta, and midpoint-grounded delta system

Identifying different types of electrical power systems

Disconnecting EMC filter and ground-to-phase varistor

Installation alternatives

Installing standard configuration in Rittal TS cabinet

IP20 shrouds (option +0B051)

Power cable connection diagram

Power cable connection procedure

Connecting a control panel

Controlling several drives from one control panel through panel bus

Connecting a PC

Removing the control panel holder from the external control unit

Attaching the control cable clamp plate

Connecting the external control unit to the drive module

Connecting cables between the drive module and the control unit

Mounting the external control unit

Mounting the external control unit vertically on a DIN rail

Connecting the control cables to the terminals of the control unit

Default I/O connection diagram

Notes

AI1 and AI2 as Pt100, Pt1000, PTC and KTY84 sensor inputs (XAI, XAO)

DI6 (XDI:6) as PTC sensor input

Safe torque off (XSTO)

control unit

Technical data (ZCU-14)

Connecting the control cables to the internal control unit (option +P905)

ACS880-34-142A-7

ACS880-34-174A-7

ACS880-34-210A-7

ACS880-34-240A-5

ACS880-34-246A-3

ACS880-34-260A-5