ROBOTICSProduct manualDressPack/SpotPack IRB 6620LX

ABB DressPack IRB 6620LX Product Manual

IRB 6620LX

Overview of this manual

Product documentation

How to read the product manual

Safety

Protective stop and emergency stop

Safety actions

Emergency release of the robot axes

Make sure that the main power has been switched off

Safety risks

Moving robots are potentially lethal

First test run may cause injury or damage

Work inside the working range of the robot

Enabling device and hold-to-run functionality

Risks associated with live electric parts

The unit is sensitive to ESD

Hot parts may cause burns

Safety risks related to pneumatic/hydraulic systems

Brake testing

Safety risks during handling of batteries

Safety risks during work with gearbox lubricants (oil or grease)

Safety signals and symbols

Safety symbols on product labels

Installation and commissioning

Robot transportation precautions

Unpacking

Working range and type of motion

Risk of tipping/stability

On-site installation

Lifting and securing the frame

Joining two frame tracks

Lifting robot with fork lift accessory

Lifting the robot with lifting and turning tool

Manually releasing the brakes

Orienting and securing the robot

Setting the system parameters for a suspended or tilted robot

Fitting equipment on robot

Installing the guide trough

Lifting and fitting the cable chain IGUS

Inspecting and test running the e-chain before start-up

Loads fitted to the robot, stopping time and braking distances

Optimizing the performance

Signal lamp (option)

Automatic lubrication system

electrical connections

Start of robot in cold environments

Maintenance

Maintenance schedule and expected component life

Maintenance schedule

Expected component life

Inspection activities

Inspecting the oil level in axis-2 gearbox

Inspecting the oil level in axis-3 gearbox

Inspecting the oil level in axis-4 gearbox

Inspecting the oil level in axis-5 gearbox

Inspecting the oil level in axis-6 gearbox

Inspecting the information labels

Inspecting the axis-1 mechanical stop pin

Inspecting, signal lamp

Replacement/changing activities

Changing oil, axis-1 gearbox

Changing oil, axis-2 gearbox

Changing oil, axis-3 gearbox

Changing oil, axis-4 gearbox

Changing oil, axis-5 gearbox

Changing oil, axis-6 gearbox

Lubrication of ball bearings and surface rollers

Replacing the SMB battery

Replacement of felt pinion

Replacing the lubricant cartridge and battery

Cleaning activities

Repair

General procedures

Mounting instructions for bearings

Mounting instructions for seals

Cut the paint or surface on the robot before replacing parts

The brake release buttons may be jammed after service work

Complete robot

Replacement of cable harness, lower end (axes 1-2)

Replacement of cable harness, upper end

Upper and lower arm

Replacement of wrist unit

Replacement of the upper arm

Replacement of lower arm

Frame and base

Replacing the brake release board

Replacement of support roller in carriage

Motors

Replacement of motor axis 2

Replacement of motor, axis 3

Replacement of motor, axis 4

Replacement of motor, axis 5 , IRB 6620/6620LX

Replacement of motor, axis 6

Gearboxes

Replacement gearbox axis 2

Replacement of gearbox axis 3

Replacement of gearbox, axis 6

Energy chain