Operation ManualABB Turbocharging ABB Turbo Systems LtdCH 5401 BadenType TPL65-A32 HT565079nMmax 509 t Mmax 650nBmax 509 t Bmax 6201/s °C01230 35 50 50Year 2016made in SwitzerlandApplication according tothe Operation ManualkgHZTL2498 EnglishTPL65-A32Original Operation Manual

ABB HT565079 Operation Manual

TPL65-A32

Preliminary remarks

Layout and function

Correct use of the turbocharger

Storage of new turbochargers and spare parts

Essential information

Symbols and definitions

Turbocharger rating plate

Contact address and after-sales service

Safety

Definition of mandatory signs

Warning plates on the turbocharger

Safe operation and maintenance

Periodic checking of the pressure vessel

Lifting loads

Commissioning

Inspection work

Commissioning after taking out of operation

Operation

Servicing work

Replacement intervals for turbocharger components

Speed measurement

Stopping the engine

Maintenance

Cleaning the filter silencer

Cleaning the compressor during operation

Cleaning turbine blades and nozzle ring in operation

Troubleshooting

Surging of the turbocharger

Malfunctions during operation

Malfunctions when stopping

Speed measurement system

Removal and installation

Remove the turbocharger

Installing the turbocharger

Disassembly and assembly

Module weights

Removing and fitting filter silencer or air suction branch

Axial clearance

Removing cartridge group

Dismantling and installing the turbine diffuser and nozzle ring

Installing cartridge group

Turbine-end removal / fitting of the nozzle ring

Table of tightening torques

Taking out of operation at short notice

Locking the rotor

Fit cover plate

Blocking the inlets and outlets

Mothballing the turbocharger

Taking the engine out of operation for more than 12 months

Disposing of turbocharger components

Spare parts

View of the turbocharger with part numbers

View of turbine cleaning system with part numbers (optional

HT565079