Abtech MJB Series Installation, Operation & Maintenance Instructions Manual
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ABTQ-36 rev 03 1/2Last review: 08th Dec 21A B Controls and Technology LtdSanderson Street, Lower Don Valley, SheffieldINSTALLATION, OPERATION & MAINTENANCE INSTRUCTIONS FORABTECH ‘MJB’ RANGE ENCLOSURES – SIRA99ATEX3176MarkingThe marking shown is for an apparatus certified terminal box.The maximum voltage and power dissipation permitted in this terminalbox are marked on the label and identified by VOLTAGE__kV MAX andRATING________WATTS respectively.The ambient temperature range for which this product is suitable ismarked on the label and identified by Tamb____.Installation1) Using the mounting dimensions data provided, either in the product catalogue data sheets oron the drawings supplied (as part of the project documentation) mark out the positions for themounting holes on the surface where installation is required.2) Drill the mounting holes for either M8 or M9 fixing studs (for size S64 upwards) or for M6 fixingstuds for size S45.3) Insert the top two studs leaving 8 to 10mm protruding and lift the enclosure into position usingsuch assistance as may be necessary to avoid injury and hang the top fixing brackets of thebox onto the studs. Ensuring that the box is secure, insert and tighten the bottom two studs.Now complete tightening the top two studs.4) Unfasten the lid securing screws and remove the enclosure lid. Put the lid in a safe place.5) Install and secure the cable glands in accordance with the manufacturers instructions.6) Pull the cables into the box leaving trailing leads long enough to reach their respective couplersafter routing through any cable clamps that are provided.7) Trim each cable core so that the conductor end will reach the inside stop of the crimp lug onwhich it is to be terminated.8) Strip each cable core insulation by the length of the crimping barrel plus 2mm.9) Remove each crimping lug in turn from the terminal post and place the securing nuts to oneside.10) Crimp each lug onto the respective conductor using Cembre die sets or equivalent. Ensure thatthe crimp die set used is suitable for the conductor size and is not damaged or excessivelyworn. The crimp die set may produce either a hexagon type crimp or an indent type crimp. Withhexagon die sets execute at least two crimps on each lug.11) Place the hole in the palm of the now attached cable lug on to its respective terminal post.When both cable lugs for a terminal post have been attached secure them in place with the flatwasher, spring washer and nut provided. Ensure that the spring washer is fully compressedthen apply a further ¼ turn. Where a torque wrench is use, ensure that the spring washer isfully compressed by the first lock nut then, using a spanner to secure the locknut under thelower crimp lug, apply the torque, minimum 17.5Nm, maximum 19.5Nm. Repeat for eachterminal post.12) When all the cable lugs have been attached and correctly tightened replace the lid and secureit by closing the lid and tightening the lid fixing screws. Ensure that all gland plate securingscrews are tightened.Earthing/GroundingAll MJB range enclosures are provided with an internal and external earthing/grounding facility.This must be connected to the appropriate earth bonding circuit before electrical power isconnected to the contents of the enclosure. If the MJB unit is to be used for three phasedistribution any earth/ground conductor brought into the enclosure must be terminated onto theenclosure internal earth/ground stud. If the MJB unit is to be used for single phase or DCdistribution any earth/ground conductor entering the enclosure may be terminated onto theotherwise unused post terminal |
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