Carrier 58TP1A Installation, Start-up, Operating And Service And Maintenance Instructions

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Installation, Start-up, Operating andService and Maintenance InstructionsRead the entire instruction manual before starting the installation.TABLE OF CONTENTSSAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4CODES AND STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCE-DURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6AIR FOR COMBUSTION AND VENTILATION . . . . . . . . . . . . 6Table 1 – Minimum Free Area Required for Each Combustion Airopening of Duct to Outdoors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Table 2 – Minimum Space Volumes for 100% Combustion, Ventila-tion, and Dilution from Indoors . . . . . . . . . . . . . . . . . . . . . . . . . . . 8INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9UPFLOW INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9DOWNFLOW INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 9Table 3 – Opening Dimensions - In. (mm) . . . . . . . . . . . . . . . . . 10HORIZONTAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 10LOCATION RELATIVE TO COOLING EQUIPMENT . . . . . . 11AIR DUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12GENERAL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . 12SUPPLY AIR CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 12RETURN AIR CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . 12GAS PIPING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Table 4 – Maximum Capacity of Pipe . . . . . . . . . . . . . . . . . . . . . 14ELECTRICAL CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . 15Table 5 – Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16J-BOX RELOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16NOTES FOR FIGURES 28 - FIGURES 35: . . . . . . . . . . . . . . . . . . 19ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20VENTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20GENERAL VENTING REQUIREMENTS . . . . . . . . . . . . . . . . 20Table 6 – Combined Appliance Maximum Input Ratingin Thousands of Btuh per Hour . . . . . . . . . . . . . . . . . . . . . . . . . . 22Table 7 – Minimum Allowable Input Rating ofSpace-Heating Appliance in Thousands of Btuh per Hour . . . . . 22START-UP, ADJUSTMENT, AND SAFETY CHECK . . . . . . . . . 26GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26START-UP PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Table 8 – Altitude Derate Multiplier for U.S.A. . . . . . . . . . . . . . 27Table 9 – Blower Off Delay Setup Switch . . . . . . . . . . . . . . . . . 28Table 10 – Gas Rate (CU ft./hr). . . . . . . . . . . . . . . . . . . . . . . . . . 29Table 11 – Orifice Size and Manifold Pressure (In. W.C.) for Gas InputRate (Tabulated Data Based on 22,000 Btuh High-Heat/14,500 Btuhfor Low-Heat per Burner, Derated 4 Percent for Each 1000 Ft.(305 M)Above Sea Level). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Table 12 – Air Delivery - CFM (With Filter)* . . . . . . . . . . . . . . 33SERVICE AND MAINTENANCE PROCEDURES. . . . . . . . . . . . 36GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37CARE AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Table 13 – Filter Size Information - In. (mm) . . . . . . . . . . . . . . . 38SEQUENCE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . 45PARTS REPLACEMENT INFORMATION GUIDE . . . . . . . . . . . 47EXAMPLE OF MODEL NUMBER . . . . . . . . . . . . . . . . . . . . . . . . 47TRAINING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47Most states in the USA and jurisdictions in Canada have laws thatrequire the use of Carbon Monoxide (CO) alarms with fuel burningproducts. Examples of fuel burning products are furnaces, boilers, spaceheaters, generators, water heaters, stoves/ranges, clothes dryers,fireplaces, incinerators, automobiles, and other internal combustionengines. Even if there are no laws in your jurisdiction requiring a COAlarm, it’s highly recommended that whenever any fuel burning productis used in or around the home or business that the dwelling be equippedwith a CO Alarm(s). The Consumer Product Safety Commissionrecommends the use of CO Alarm(s). The CO Alarm(s) must beinstalled, operated, and maintained according to the CO Alarmmanufacturer’s instructions. For more information about CarbonMonoxide, local laws, or to purchase a CO Alarm online, please visit thefollowing website. https://www.kidde.com.A200103NOTE: Read the entire instruction manual before starting theinstallation.Portions of the text and tables are reprinted from NFPA 54/ANSI Z223.1E, with permission of National Fire Protection Association, Quincy, MA02269 and American Gas Association, Washington DC 20001. This reprinted material is not the complete and official position of the NFPA or ANSIon the referenced subject, which is represented only by the standard in its entirety.58TP0A/58TP1A80% AFUE, Variable-Speed, ECM Motor,Two-Stage, 4-Way Multipoise,Non-Condensing Gas Furnace, Series AWARNING!CARBON MONOXIDE POISONING HAZARDFailure to follow this warning could result in personal injury and/ordeath.Carbon Monoxide (CO) is a colorless, odorless, and tasteless poisonousgas that can be fatal when inhaled. Follow all installation, maintenance,and service instructions. See additional information below regardingthe installation of a CO Alarm.