Carrier PG95ESU User Manual

Carrier PG95ESU User Manual Manual pdf 1 page image

Installation, Start-up, Operating and Service MaintenanceInstructionsNOTE: Read the entire instruction manual before starting theinstallationApproved for installations up to 5,400 feet (1646 meters)TABLE OF CONTENTSREQUIRED NOTICE FOR MASSACHUSETTS INSTALLATIONSIMPORTANT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Table 1 – Minimum Clearances to Combustible Materials for All Units4INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Table 2 – Loose Parts Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5CODES AND STANDARDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCE-DURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7AIR FOR COMBUSTION AND VENTILATION . . . . . . . . . . . . . . 8Table 3 – Minimum Free Area Required for Each Combustion AirOpening or Duct to Outdoors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Table 4 – Minimum Space Volumes for 100% Combustion, Ventila-tion and Dilution Air from Outdoors . . . . . . . . . . . . . . . . . . . . . . 10CONDENSATE TRAP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10CONDENSATE DRAIN CONNECTION . . . . . . . . . . . . . . . . . . . . 11Table 5 – Condensate Trap Configurations . . . . . . . . . . . . . . . . . 12INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Table 6 – Evaporator Coil Spacer or Shield Requirements. . . . . 16Table 7 – Air Filter Selection and Duct Sizing - In. (mm) . . . . . 21Table 8 – Opening Dimensions - In. (mm) . . . . . . . . . . . . . . . . . 21Table 9 – Filter Media Pressure Drop (Clean) Versus Airflow - In.W.C. (Pa) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Table 10 – Filter Media Pressure Drop (Clean) Versus Face Velocity-In. W.C. (Pa) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21AIR DUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Table 11 – Air Delivery - CFM (With Filter) . . . . . . . . . . . . . . . 22GAS PIPING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Table 12 – Maximum Capacity of Pipe . . . . . . . . . . . . . . . . . . . . 24ELECTRICAL CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . 24Table 13 – Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28VENTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Table 14 – Vent Termination Kit for Direct Vent (2-pipe) Systems29Table 15 – Hanger Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Table 16 – Approved Combustion-Air and Vent Pipe, Fitting and Ce-ment Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Table 17 – Maximum Allowable Exposed Vent Length in Uncondi-tioned Space - Ft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Table 18 – Maximum Equivalent Vent Length - Ft. . . . . . . . . . . 38Table 19 – Deductions from Maximum Equivalent Vent Length - Ft.(M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38START-UP, ADJUSTMENT, AND SAFETY CHECK . . . . . . . . . 44Table 20 – Altitude Derate Multiplier for USA. . . . . . . . . . . . . . 45Table 21 – Gas Rate (CU ft./hr). . . . . . . . . . . . . . . . . . . . . . . . . . 47Table 22 – Gas Valve Outlet Pressure for Gas Heat Values at Altitude- 40,000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48Table 23 – Gas Valve Outlet Pressure for Gas Heat Values at Altitude- 60,000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48Table 24 – Gas Valve Outlet Pressure for Gas Heat Values at Altitude- 80,000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49Table 25 – Gas Valve Outlet Pressure for Gas Heat Values at Altitude- 100,000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49SERVICE AND MAINTENANCE PROCEDURES. . . . . . . . . . . . 50WINTERIZATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55PARTS REPLACEMENT INFORMATION GUIDE . . . . . . . . . . . 58MODEL NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58Most states in the USA and jurisdictions in Canada have laws thatrequire the use of Carbon Monoxide (CO) alarms with fuel burningproducts. Examples of fuel burning products are furnaces, boilers, spaceheaters, generators, water heaters, stoves/ranges, clothes dryers,fireplaces, incinerators, automobiles, and other internal combustionengines. Even if there are no laws in your jurisdiction requiring a COAlarm, it’s highly recommended that whenever any fuel burning productis used in or around the home or business that the dwelling be equippedwith a CO Alarm(s). The Consumer Product Safety Commissionrecommends the use of CO Alarm(s). The CO Alarm(s) must beinstalled, operated, and maintained according to the CO Alarmmanufacturer’s instructions. For more information about CarbonMonoxide, local laws, or to purchase a CO Alarm online, please visit thefollowing website. https://www.kidde.com.A200352Portions of the text and tables are reprinted from NFPA 54/ANSI Z223.1E, with permission of National Fire Protection Association, Quincy, MA02269 and American Gas Association, Washington DC 20001. This reprinted material is not the complete and official position of the NFPA or ANSIon the referenced subject, which is represented only by the standard in its entirety.PG95ESUUp to 95% AFUE, Single-Stage, Upflow/HorizontalUltra Low NOx, 35-in. Tall, Condensing Gas Furnace(Minor Series B)WARNING!CARBON MONOXIDE POISONING HAZARDFailure to follow this warning could result in personal injury and/ordeath.Carbon Monoxide (CO) is a colorless, odorless, and tasteless poisonousgas that can be fatal when inhaled. Follow all installation, maintenance,and service instructions. See additional information below regardingthe installation of a CO Alarm.