MAKING MODERN LIVING POSSIBLEProgramming GuideVLT® AQUA Drive FC 200

Danfoss VLT AQUA Drive FC 200 Programming Manual

MG.33.D3.02 - VLT ® is a registered Danfoss trademark

Introduction

Safety Note

Assumptions

Abbreviations

How to Install

Installation of Option in the Frequency

How to Configure the System

Configure the Master

How to Control the Frequency Converter

I/O Assembly Instances

ODVA Control Profile

Danfoss FC Control Profile

How to Access the Parameters

Danfoss Object Classes

Reading/Writing to Parameters with Index

Parameters

Parameter List

Data Types Supported

Application Examples

Troubleshooting

Table 8.2: LED: Network Status (NS)

Index

VLT AQUA Drive FC 200

How to Read this Instruction Manual

Approvals

Safety

General Warning

Avoid unintended Start

Safe Stop of the Adjustable Frequency Drive (optional)

Mechanical installation

Electrical installation

Specifications

DC bus connection

Relay Connection

How to program the adjustable frequency drive

Electrical Installation and Control Cables

How to Test Motor and Direction of Rotation

Submersible Pump Application

How to operate the adjustable frequency drive

How to operate the numeric LCP (NLCP)

Tips and tricks

Q1 My Personal Menu

Q2 Quick Set-up

Q5 Changes Made

Commonly Used Parameters - Explanations

Default settings

Brakes

Analog In/Out

Fault messages

Special Conditions

Smart Logic

Motor wiring overview

Application Functions

Purpose of the Manual

Additional Resources

Frame Sizes and Power Ratings

Installation

Lifting

Electrical Installation

Requirements

Leakage Current (>3,5mA)

Grounding Using Conduit

AC Mains Connection

Control Terminal Types

Wiring to Control Terminals

Using Screened Control Cables

Terminal 37

Mechanical Brake Control

Start Up and Functional Testing

Start Up Check List

Applying Power to the Frequency Converter

Automatic Motor Adaptation

Check Motor Rotation

User Interface

Setting LCP Display Values

Navigation Keys

Uploading Data to the LCP

About Frequency Converter Programming

Control Terminal Programming Examples

International/North American Default Parameter Settings

Quick Menu Structure

Main Menu Structure

Remote Programming with MCT-10

Application Set Up Examples

Status Messages

Warnings and Alarms

Warning and Alarm Definitions

Fault Messages

Start Up and Operation

Electrostatic Discharge (ESD)

Tools Required

General Torque Tightening Values

Exploded Views

Power-dependent Specifications

Operator Interface and Adjustable Frequency Drive Control

Numeric Local Control Panel (NLCP)

Changing Settings with the LCP

Service Functions

Input signals

Control Power Supply

Control Terminal Functions

Grounding Shielded Cables

Internal Adjustable Frequency Drive Operation

Logic Section

Logic to Power Interface

Sequence of Operation

Intermediate Section

Inverter Section

Brake Option

Cooling Fans

Load Sharing & Regeneration

Visual Inspection

Fault Symptoms

Incorrect Motor Operation

After Repair Tests

Adjustable Frequency Drive and Motor Applications

Overvoltage Trips

Control Logic Problems

Motor/Load Problems

EMI Signal and Power Wiring

Sources of EMI

Preventive Measures

Proper EMC Installation

Test Procedures

Signal Test Board

Rectifier Circuits Test

Brake IGBT Test

IGBT Temperature Sensor Test

Disconnect Test

Dynamic Test Procedures

No Display Test

DC Bus Voltage Test

Input Waveform Test

Output Imbalance of Motor Voltage and Current

IGBT Switching Test

Current Sensors Test

Fan Tests

Input Terminal Signal Tests

Disassembly and Assembly Instructions

Power Card Mounting Plate

Power Card

Fuses and RFI

Motor Terminal Block

V AC Power Size

Inrush Card

SCRs

IGBTs

DC Capacitors

Heatsink Fan

D2h/D4h Disassembly and Assembly Instructions

RFI Only

Power Terminal Mounting Plate

Mixing Fan

IGBT Gate Drive Card

SCR Input Bus Bars

With Optional Brake

D6h Disassembly and Assembly Instructions

Contactor

Replacing the Heatsink Fan with Options Cabinet Present

Special Test Equipment

Spare Parts

Block Diagrams

How to Programme

How to operate graphical LCP (GLCP)

Display Mode

How to operate numeric LCP (NLCP)

Parameter Set-Up

Digital In/Out 5

Parameter Description

Profibus 9

Main Menu - Load and Motor - Group 1

Main Menu - Brakes - Group 2

Main Menu - Reference/Ramps - Group 3

Ext. Closed Loop 21

Main Menu - Limits/Warnings - Group 4

Main Menu - Digital In/Out - Group 5

Main Menu - Analog In/Out - Group 6

Main Menu - Communications and Options - Group 8

Main Menu - Profibus - Group 9

Main Menu - CAN Fieldbus - Group 10

Main Menu - Smart Logic - Group 13

Main Menu - Special Functions -Group 14

Main Menu - Frequency Converter Information - Group 15

Main Menu - Data Readouts - Group 16

Main Menu - Data Readouts 2 - Group 18

Main Menu - FC Closed Loop - Group 20

Main Menu - Extended Closed Loop - Group 21

Main Menu - Application Functions - Group 22

Main Menu - Time-based Functions - Group 23

Main Menu - Cascade Controller - Group 25

Main Menu - Analog I/O Option MCB 109 - Group 26

Main menu – Water application – Group 29

Main Menu - Bypass Option - Group 31

Parameter Lists

Load/Motor 1

Reference / Ramps 3

How to Read the Instruction Manual