Datalogic Connection Box CBX100 Installation Manual
Also see for CBX100: User manual
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CBX100Installation ManualThe CBX100 is a connection box which can be used as an accessory tofacilitate system connections for installation and device replacement ofseveral Datalogic family reading devices.System cabling is made through spring clamp terminal blocks inside theCBX100 while the reading device is connected to the CBX100 through a 25-pin connector on the housing.A 9-pin connector placed inside the CBX100 facilitates connection betweenan external PC and the auxiliary serial interface of the reading device forconfiguration or data monitoring.CBX100 can also house an accessory Backup and Restore Module to makesystem maintenance extremely quick and easy.GENERAL VIEWCBX100Figure AIndicator LEDs1Cover Screws (2)2Compression Connectors (4)325-pin Device Connector4Figure BPower switch (ON/OFF)12 Auxiliary Port Connector3 Mounting Holes (2)54 ID-NET™TerminationResistance SwitchIndicator LEDs6 Backup Module ConnectorSpring Clamp Terminal Blocks7RS485 TerminationResistance Switch8Power Source Selector9Shield to Protection Earth Selector10Chassis Grounding Selector11SAFETY PRECAUTIONSATTENTION: READ THIS INFORMATION BEFORE INSTALLING THE PRODUCTPOWER SUPPLYThis product is intended to be installed by Qualified Personnel only.This device is intended to be supplied by a UL Listed NEC Class 2 powersource.CAUTIONTotal power consumption is given by adding theCBX100 power consumption to that of all the devicespowered through the CBX100 (reading device, P.S.,I/O). Refer to the manual of the connected devices fordetails about minimum/maximum supply voltage andpower consumption.Each CBX100 supports only 1 single reading device + systemaccessories.SUPPORTED READING DEVICE MODELSThe CBX100 can be directly connected to the following readers through the25-pin connector illustrated in Figure A.Linear Scanners 2D ReadersDS2100N DS2400N DS4800 DS6300 MATRIX-1000 MATRIX-2000DS6400 DX6400 DS8100A DX8200A MATRIX 400NOTECBX100 is backward compatible with DS4600A,DS2100N/DS2400N (black body), and DS1100/DS220010-30 Vdc model reading devices using the ADP-MM125-pin gender changer. See the Gender Changerdocumentation for the relative CBX100 pinout.OPENING THE CBX100To install the CBX100 or during normal maintenance, it is necessary toopen it by unscrewing the two cover screws:CAUTIONThe CBX100 must be disconnected from the powersupply during this operation.MECHANICAL INSTALLATIONCBX100 can be mounted to various wooden or plastic surfaces using the twoself-threading screws (3.9 x 45 mm) and washers provided in the package.Mounting to other surfaces such as concrete walls or metallic panelsrequires user-supplied parts (screws, screw anchors, nuts, etc). A mountingtemplate is included in the package to facilitate hole drilling alignment.CBX100 can also be mounted to a DIN rail or a Bosch Frame using thefollowing mounting accessories: BA100 (93ACC1821), BA200 (93ACC1822).The diagram below gives the overall dimensions of the CBX100 and showsthe two mounting through-holes.113.5[4.47]43.3[1.71]41.4[1.63]4[0.16]4[0.16]62[2.4]138[5.4]128[5.0]30.8[1.21]Figure 1 - Overall DimensionsELECTRICAL CONNECTIONS AND SETUPThe following figure shows a typical layout.Figure 2 – System LayoutThe dotted line in the figure refers to an optional (temporary) hardwareconfiguration in which a portable PC can be quickly connected to theCBX100 (and consequently to the reading device auxiliary interface)through the internal 9-pin connector. This allows monitoring of the datatransmitted by the reading device or configuration through the utilityprogram (see the reading device Installation Manual for more details). Thereading device auxiliary interface signals are also available on the internalspring clamp connectors.After making system cabling and switch settings, connect the readingdevice to the 25-pin connector on the CBX100 housing.Switch ON the CBX100 power switch (see Figure 3). The Power LED turnson (blue) when the power connection has the correct polarity. The PowerLED turns on (red) in case of wrong polarity.After system functioning has been verified, close the CBX100 using the 2cover screws.POWER SUPPLYPower is supplied to the CBX100 through the Vdc and GND pins providedon the spring clamp connector.The power switch (see Figure 3) switches the power supply ON or OFF forboth the CBX100 and the connected reading device.CAUTIONThe power switch does not control power to theVdc/GND, +V/-V spring clamps, therefore any devicesconnected to these signals (i.e. external trigger,encoder, etc.), are live and are not protected frompolarity inversion. Disconnect the power supply whenworking inside the CBX100.OFF ONCBX100 POWER SUPPLYGNDGNDVdcV+ (10 - 30 Vdc)EarthEarth GroundFigure 3 - Power Switch ON/OFF Positions and ConnectionsNOTEVdc is electrically connected to +V, just as GND iselectrically connected to -V. This is useful for supplyingexternal trigger, inputs and outputs from the CBX100power source, however +V and -V signals should not beused as power supply inputs to the CBX100.The power supply must be between 10 and 30 Vdc only.NOTETo avoid electromagnetic interference:- Connect CBX100 Protection Earth (Earth) to a goodearth ground.- Connect the reading device chassis to earth groundthrough the jumper, (default setting, see Figure 7).- Connect the Network Cable Shield (Shield) to FilteredEarth through the jumper (default setting, see Figure 6).SYSTEM WIRINGThe connection and wiring procedure for CBX100 is described as follows:1) Open the CBX100 by unscrewing the 2 cover screws.2) Verify that the CBX100 power switch is off (see Figure 3).3) Unscrew the compression connectors and pass all the system cablesthrough them into the CBX100 housing.4) To connect the power and input/output signals:• Prepare the individual wires of the system cables by stripping theinsulation back approximately 1 cm.• Using a device such as a screwdriver, push down on the leverdirectly next to the clamp (see Figure 4).• Insert the wire into the clamp and release the lever.The wire will now be held in the spring clamp.5) Tighten the compression connector nuts so that the internal glands sealaround the cables.Figure 4 - System Cable ConnectionsFlexible stranded wire should be used and must meet the followingspecifications.All positions: 24 - 16 AWG 0.2 - 1.5 mm²The CBX100 spring clamp connector pinouts are indicated in the Pinouttable.Refer to the reading device Installation Manual for signal details.PinoutsGroup Name FunctionVdc Power Supply Input Voltage +GND Power Supply Input Voltage -InputPower Earth Protection Earth Ground+V Power Source – External TriggerI1A External Trigger A (polarity insensitive)I1B External Trigger B (polarity insensitive)ExternalTriggerInput -V Power Reference – External Trigger+V Power Source – InputsI2A Input 2 A (polarity insensitive)I2B Input 2 B (polarity insensitive)GenericInput-V Power Reference – Inputs+V Power Source – Outputs-V Power Reference – OutputsO1+ Output 1 +O1- Output 1 -O2+ Output 2 +OutputsO2- Output 2 -TX Auxiliary Interface TXRX Auxiliary Interface RXAuxiliaryInterface SGND Auxiliary Interface ReferenceREF Network ReferenceID+ ID-NET™ Network +ID-NET™ID- ID-NET™ Network -Network Shield Network Cable ShieldRS232 RS485FD RS485HDTX TX+ RTX+RTS TX- RTX-RX *RX+CTS *RX-MainInterfaceSGND SGND SGNDThe input power signals Vdc, GND and Earth as well as the network signals REF, ID+,ID- and Shield are repeated to facilitate system cabling. In this way the power andnetwork busses can enter and exit the CBX100 from different spring clamps but bephysically connected together.Reading DeviceConfiguration PCPWRScannerCBX100ScannerAuxiliaryInterfacePS, I/O, Main Interface12345 67891011MountingHoles4321 |
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