Derale Performance 16795 Installation Instructions Manual
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KIT CONTENTSPlease read these instructions completely before beginning installationTOOLS NEEDEDDrill5/32” Drill BitMultimeterStandard Screw Driveror a 5/16” Nut DriverStandard Screw Driver(1/8” wide blade)Wire StripperWire Crimping Tool3/32” Allen WrenchCONTROL MODULE INSTALLATIONNote 1: If your battery is located in the rear of the car or more than 5ft. fromthe controller an additional filter may be required. Please contact technicalsupport for more information (800) 421-6288 or dp_info@derale.com.Note 2: DO NOT use alternator or starter post as a power supply.1. Take in to consideration probe placement & wire routing requirements.Avoid mounting near engine components or a location that would beHOTin direct contact with any road debris.2. Using the module as a template, mark and drill four 5/32” holes in theproper location.3. Using four #10 sheet metal screws supplied, secure the unit in place.CIRCUIT BREAKER MOUNTING1. Choose a convenient location for the Circuit Breaker that is between theDual Fan Controller and the Battery.2. Using the breaker as a template, mark and drill two 5/32” holes in theproper locations.3. Using the remaining two #10 sheet metal screws supplied, secure theCircuit Breaker in place.SENSOR INSTALLATIONPlacement: The Sensor is designed to be installed on the outlet side of theradiator, sensing the cooler fluid returning to the engine. In some cases wherethere is not enough heat to heat the sensor, moving the Sensor to the inlet sideof the radiator may be the solution followed by recalibration.be sure the base of the sensor is FIRMLY contacting the radiator fins forNote:best results. (See Diagram #2)Warning: Do not install the Thermostat Sensor on the water neck, intakemanifold or cylinder heads.Installation:1. Take the Sensor and thread it clockwise onto the Sensor.2. Carefully insert the Sensor assembly into the fins of the radiator untilSensor is flush with radiator.3. Install the Foam Pad onto the Sensor.4. Install Retaining Clip onto the Sensor until tight. (See Dia. #2)The Control Module utilizes an auto resetting circuit breaker toprotect the fan(s) and controller circuit. In the event of an electricalshort, the breaker will “trip” and open the connection between thebattery and the controller. If this happens, turn the vehicle off andlet it cool before restarting the system. The breaker willautomatically reset.IMPORTANTHOW IT WORKSThe Derale Control Module is designed to adjust the electric fan speedPWMto maintain the optimal engine temperature.The Control Module has an override circuit available that when activated, willramp up the electric fans to 60% running speed. As the engine temperatureincreases the fans will increase accordingly.SensorOutletQTY DESCRIPTION.1 Control ModulePWM1 Sensor1 Foam Pad1 Retaining Clip1 50 Amp Circuit Breaker1 6ft 10 Red WireAWG1 6ft 10 Black WireAWGQTY DESCRIPTION.1 6ft 22 Green WireAWG6 #10 Sheet Metal Screw2 Yellow Butt Connector4 Yellow #10 Ring Terminal4 Yellow #6 Ring Terminal1 Red #6 Ring Terminal1 Blue Wire Tap Connector4 4” Wire TiesInletDown-flow RadiatorDiagram #1 Cross-flow RadiatorSensorInletOutletDiagram #2SensorFoam PadProbeMAXIMUM CAPACITY AMPS: 65RadiatorINSTALLATION INSTRUCTIONSPWM ELECTRIC FAN CONTROLLERPART US# 16795 - Patent 7006762(Continues on reverse side)Retaining ClipOutlet16795-InstructionSheetRev. 11172017 |
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