GARDEN MASTER GM3838 Assembly Instructions Manual
Also see for GM3838: Assembly instructions
If you feel confident that you do not need to read through these instructions, see page 2…. January 09Feedback….As we are forever trying to make sure you are our happiest customer, we are always on the look-out for ways in which we could do better. Please fax us on 06 878 5758 or send us an email tofeedback@gardenmastersheds.co.nz with your thoughts. To help you we have listed a few aspectsthat we would like you to comment on. You do not have to include your details, but if you do wewill forward you a free gift.1.Finding out about our range of garden sheds and the various options we offer….2.The store and the sales person that you purchased from….3.The delivery and the overall dealings for the purchase of your shed….4.The assembly of your shed and clarity of instructions….5.Did the shed fit your needs? What will you order differently next time?Well done you have finished the panels….Points to note as you construct your shed:Do not attempt to assemble panels in windy conditionsMake sure your foundations are squared and level before erecting panels.It is easier to remove all swarf (filings) before you stand your walls upComplete all panels before erecting your shed.Keep a firm grip on panels when handling. If they slip they will cause damage.Always wear non slip gloves protective footwear and eyewear.5: Now to join your corners and put your roof on….1st: Stand up the back wall and as your helping hand is holding it up bring the one end wall into meet it at the left corneroverlapping the corners as Fig 1. Drill & Fix at approx 100mm down from the top and up from the bottom drillingand fixing from the outside. Make sure the walls are sitting flat and flush at the bottom.2nd: Bring the other end wall into the right back corner and perform the same again checking the bottomsare flush3rd: Bring the front wall into place and join the front corners to the end walls same as the back.4th: Finish joining corners by fixing at approx 300mm apart. You will find it easier to drill these corners ifthey are supported on the inside. Use the handle end of a hammer into the inside of the corner, butbeware of drilling holes in the end of your hammer.5th: With a person at each end of the roof panel with the Ridge beam attached, waft it over top of yourupright walls and lower down on top. Have your helping hand go inside and make sure the roof panelis centralised by having the ridge beam sitting right on the apex of the channel at the peak of the endwall. Fix the “L” thru the top channel to both end walls at the 1st rib in from the lowest corner mak-ing sure it is still centralised. The ridge beam will not be held down at this stage.6th: Now waft the 2nd roof panel onto the walls, slipping it into the ridge beam. Make sure it is sittingfirmly into ridge beam and then fix it to the inside flange of the ridge up underneath. (Fig 2) Nowfinish off fixing the “L”s to the top channels at both ends. Fix at 300mm apart and also thru end ofridge beam into “L”s. If you find the roof is binding and not wanting to sit squarely on the walls, thiswill be caused by unlevel site or walls are not square. Adjust accordingly.7th: Using your ladder and tape measure, fix down thru the top of the roof, thru the pan into the topchannel of front and back walls. (10mm more than the overhang). Fix beside every 2nd rib. (Fig 3).You will not need to worry about these fixings leaking as any water seeping thru these fixings willend up on the outside of the walls.8th: Attach padbolt to door strap and fit door braces if not already done so. Check that all swarf is re-moved and most importantly….9th: Fix your shed down to its foundations. If your foundations are unlevel or bowed, you will have prob-lems with your padbolt and door levels. This can be fixed by slipping a spade under either door jamband lifting. You will soon get a feel for which side needs propping up.Well done!If you choose to vary from these instructions your warranty will be impaired. Pg 4Recessed floor clampsFor especially poured floorswith recess around perimeter.Flat floor clampsFor existing concrete only.Water can seep underneath.Fig 1Fig 3It is utmost essential that every shed hasa floor, but the only way to make sureyour shed is there to stay on windy sites iswith a recessed concrete floor and phone0800 80 SHED for more free advise.Fig 2 Bottom flange sits on top channelof end wallsIf you feel confident that you do not need to read through these instructions, see page 2…. January 09GM3838 - Gable Roof Shed3770mm W x 3770mm D x 1830 - 2155mm HASSEMBLY INSTRUCTIONS“This shed has 1 Box and 1 Channel pack”Quick Tips to keep in mind as I build my shed:Try to remove swarf (drill filings) from panels as I assemble them.My basic job is to cap the sheeting to make the panels. Drill & Fix.All components are cut to length. Do not cut any parts unless instructed.They are only a phone call away 0800 807 433 or email to info@gardenmastersheds.co.nzFixings thru the inside of the channels into the sheeting are just as important as the outside.What tools will I need?Drill and drill bits - 3.3mm (1/8th”) for shed and 5mm (3/16th”) for padboltScrewdriver or Riveter. (Note: all colour sheds come with rivets only)Tape measure for roof overhang.Ladder for fixing down thru the top of the roof.Tin snips for a small nik on top channel of gable end walls only.Non slip gloves, good shoes, goggles, a helping set of hands and no gusty winds!My basic parts list…..(for standard sheds)Please check parts carefully and advise immediately if any damage or loss.7 x 1830mm Sheets for back10 x 1980 sheets for roof.1 x 740mm wide sheet withdoor jamb attachedDoor pre-hingedto 2nd 740mm sheetwith door jambPg 11 x Pack of fixings with padboltScrews for Zincalume shedsRivets for Colour sheds2 x “Z” Door braces4 x 1980mm “L”s forflashing roof to endwalls4 x 3745 channels with ends cut forFront & Back walls2 x 793 Door spacers1 x 3770mm Ridge Beam 2 x Small &2 x Large Gable plates for gableends4 x 1960mm Sloping sheets &4 x 2090mm Sloping sheetsfor end walls2 x 2155mmGable sheets6 x 3745 channels for end walls & roof2 x 3790 channels for top ofend walls |
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