Service ManualPart No. 97385Rev E10February 2012Serial Number Rangefrom GS3005A-76000to GS3011A-109999GS -1530/32GS -1930/32 from GS3005B-76000to GS3009B-98941from GS3008C-101to GS3011C-9999GS -2032GS -2632GS -3232GS -2046GS -2646GS -3246from GS3205-75407to GS3209-94602from GS3209A-94603to GS3212A-109999from GS3205B-76000to GS3209B-98941from GS3208C-101to GS3212C-9999from GS4605-75438to GS4609-95192from GS4609A-95193to GS4611A-109999from GS4608C-101to GS4612C-9999

Genie GS-1530 Service Manual

Introduction

Symbol and Hazard Pictorials Definitions

General Safety

Personal Safety

Work Area Safety

Legend

Controls

Inspections

Operating Instructions

workplace inspection

operating instructions

emergency stop

To retract outrigger

To determine slope grade

Transport and Lifting Instructions

Maintenance

Specifications

GS-1530

Safety

electrocution hazards

Pre-operation Inspection

Function Tests

Workplace Inspection

Decals

safety rules

specifications

manifold component specifications

hydraulic hose and fitting torque specifications

repair procedures

platform controls

hydraulic pump

valve coils

platform overload system

platform components

limit switch legend

hydraulic symbols legend

GS-30 • GS-32 • GS-46 • GS

Transport Instructions

Genie GS-1530 & Genie GS

D Machine Specifications

D Hydraulic Hose and Fitting Torque Specifications

Maintenance Inspection Report

A-1 Inspect the Operator's and Safety Manuals

A-3 Inspect for Damage and Loose or Missing Parts

A-5 Check for Hydraulic Leaks

A-7 Test the Manual Platform Lowering Operation

A-8 Test the Tilt Sensor

A-10 Test the Lift/Drive Select Switch (before serial number 17408)

B-1 Check the Batteries

B-2 Inspect the Electrical Wiring

B-3 Inspect the Tires and Wheels (including castle nut torque)

B-5 Test the Emergency Stop Buttons

B-7 Test the Drive Brakes

B-8 Test the Drive Speed - Stowed Position

B-10 Perform Hydraulic Oil Analysis

C-1 Replace the Hydraulic Filter

D-1 Test or Replace the Hydraulic Oil

Fault Code Chart Before Serial Number 17408

Normal Operation Code Chart

Fault Code Chart After Serial Number 17407

All Functions Will Not Operate

Pump Motor Will Not Operate

All Functions Inoperative, Power Unit Starts and Runs

Ground Controls Inoperative, Platform Controls Operate Normally

Platform Controls Inoperative, Ground Controls Operate Normally

Platform Up Function Inoperative

Platform Down Function Inoperative

Steer Left Function Inoperative

Steer Right Function Inoperative

All Drive Functions Inoperative, All Other Functions Operate Normally

Drive Forward Function Inoperative

Drive Reverse Function Inoperative

Machine Will Not Drive At Full Speed

Machine Drives At Full Speed With Platform Raised

Module Tray Legend

Electrical Symbols Legend

Electrical Schematic (models before serial number 6901)

Electrical Schematic (models from serial number 6901 to 8931)

Electrical Schematic (models after serial number 8931)

Ground Controls and Level Sensor Box Legend

Platform Controls Legend (models before serial number 17408)

Platform Controls Legend (models after serial number 17407)

Hydraulic Symbols Legend

Hydraulic Schematic

Platform Controller

Software Configuration

Toggle Switches

Platform

Platform Extension

Lift Cylinder

Manual Platform Lowering Cable

Function Pump

Function Manifold Components

Valve Adjustment - Function Manifold

Yoke and Drive Motor

Steering Cylinder

Drive Brake

Brake Release Hand Pump

GS-1532

GS-1930

GS-1932

GS-2032

GS-2632

GS-2646

GS-3232

GS-3246