Operator's ManualZX®-135/70 from ZX135H-4001 ANSI/CSANorth AmericaSouth AmericaAsiawith Jib - Extend ®withMaintenanceInformationOriginal InstructionsSecond EditionThird PrintingPart No. 1272822GT

Genie ZX-135/70 Operator's Manual

safety rules

personal safety

April

performance specifications

engine specifications

hydraulic specifications

about this section

maintenance inspection report

Z-30/20N (RJ

Z-51/30J

Z-34/22 BE

ZX-135/70 with Jib-Extend

Specifications

Hydraulic Specification

Hydraulic Component Specifications

Machine Torque Specifications

Hydraulic Hose and Fitting Torque Specifications

Torque Procedure

August

Section 3 Scheduled Maintenance Procedures

Pre-Delivery Preparation Report

Maintenance Inspection Report

Checklist A Procedures

A-2 Perform Pre-operation Inspection

A-4 Perform Engine Maintenance – Perkins Models

A-6 Check the Hydraulic Return Filter Condition Indicator

A-7 Perform 30-Day Service

A-9 Replace the Drive Hub Oil

Checklist B Procedures

B-2 Inspect the Electrical Wiring

B-3 Test the Key Switches

B-4 Inspect the Engine Air Filter

B-5 Check the Oil Cooler and Cooling Fins - Deutz Models

B-6 Check the Exhaust System

B-7 Confirm the Proper Brake Configuration

B-8 Inspect the Tires, Wheels and Lug Nut Torque

B-9 Check the Drive Hub Oil Level and Fastener Torque

B-10 Test the Platform Self-leveling

B-11 Test the Engine Idle Select Operation

B-12 Test the Ground Control Override

B-13 Test the Drive Brakes

B-14 Test the Drive Speed – Stowed Position

B-15 Test the Drive Speed – Raised or Extended

B-17 Perform Hydraulic Oil Analysis

B-18 Test the Safety Envelope Limit Switches

B-19 Test the Primary Boom Angle Sensor

B-20 Inspect for Turntable Bearing Wear

Checklist C Procedures

C-3 Perform Engine Maintenance - Perkins Models

C-5 Grease the Platform Overload Mechanism (if equipped)

C-6 Test the Platform Overload System (if equipped)

C-7 Check and Adjust the Engine RPM

C-8 Inspect for Turntable Bearing Wear

Checklist D Procedures

D-2 Check the Free-wheel Configuration

D-3 Replace the Drive Hub Oil

D-5 Replace the Hydraulic Filter Elements

D-6 Perform Engine Maintenance - Deutz Models

D-7 Perform Engine Maintenance - Perkins Models

Checklist E Procedures

E-2 Perform Engine Maintenance - Perkins Models

E-3 Perform Engine Maintenance - Deutz Models

E-5 Perform Engine Maintenance - Perkins Models

E-7 Perform Engine Maintenance - Perkins Models

Repair Procedures

Display Module

Platform Controls

ALC-1000 Circuit Board

Joysticks

Platform Components

Platform Leveling Cylinder

Platform Rotator

Platform Level Sensor

Platform Overload System (if equipped)

Jib Boom Components

Jib Boom Cable Track

Jib Boom

Jib Boom Lift Cylinder

Jib Boom Level Cylinder

Jib Boom Extension Cylinder

Jib Boom Bellcrank Angle Sensor

Boom Components

Primary Boom Cable Track

Secondary Boom Cable Track

Primary Boom

Primary Boom Lift Cylinder

Secondary Boom Lift Cylinder

Primary Boom Extension Cylinder

Secondary Boom Extension Cylinders

Primary Boom Angle Sensor

Secondary Boom Angle Sensor

Engines

Ground Controls

Circuit Boards

Hydraulic Pumps

Drive Pump

Manifolds

Valve Adjustments - Function Manifold

Platform Manifold

Jib Boom Manifold

October

Hydraulic Oil Specifications

Platform Circuit Board

How to Remove the LED Circuit Board

How to Reset a Proportional Valve Coil Default

How to Set the Function Thresholds and Default Functions Speeds

How to Adjust the Function Speeds

How to Adjust the Function Ramp Rate Setting

How to Bleed the Platform Rotator

Platform Overload Recovery Message

How to Repair the Cable Track

How to Repair the Primary Boom Cable Track

How to Repair the Secondary Boom Cable Track

How to Install the Flex Plate

How to Use the Recovery Mode

Membrane Decal

Full Machine Calibration

How to Prime the Function Pump

How to Adjust the Function Pump Pressure Compensator

How to Prime the Drive Pump

Function Enable Valve

Turntable Rotation Manifold

Steer and Axle Manifold

Valve Adjustments - Steer and Axle Manifold

Traction Manifold Components

Valve Adjustments - Traction Manifold

Valve Coils

Turntable Rotation Components

How to Adjust the Turntable Rotation Gear Backlash

Turntable Level Sensor - How to Calibrate the Turntable Level Sensor

Axle Components

How to Calibrate a Replacement Steer Sensor

Steer Cylinders

Axle Extension Cylinders

Section 4 Fault Codes

fault codes

Deutz TD 2.9 L4 Engine Fault Codes

Perkins 854F-34T Engine Fault Code

Section 5 Schematics

Wire Circuit Legend

Wire Color Legend

Limit Switches and Angle Sensors

Circuit Connector Legend

Drive Chassis and Platform Controller Pin Legend

Safety Controller Pin Legend

Turntable Controller Pin Legend

Telematics Connector Pin Legend

Engine Relay and Fuse Panel Legend - Deutz TD2011L04i

Engine Relay and Fuse Panel Legend - Deutz TD2.9

Engine Relay and Fuse Panel Legend - Perkins 1104D-44T

Engine Relay and Fuse Panel Legend - Perkins 854F-34T

Electrical Symbols Legend

Hydraulic Symbols Legend

Perkins 854F-34T Engine Electrical Schematic

Perkins 854F-34T Engine Harness

Deutz TD2.9 Engine Electrical Schematic

Deutz TD2.9 Engine Harness

Hydraulic Generator (Welder Option)

Introduction

Symbol and Hazard Pictorials Definitions

General Safety

Personal Safety

Work Area Safety

Legend

Controls

Inspections

Operating Instructions

Transport and Lifting Instructions

Maintenance

Platform Overload System

How to Perform a Zero Load Cell Calibration

How to Replace the Platform Overload Load Cell

Generator Manifold Component

How to Calibrate All Steer Sensors

VEC Module - Deutz TD2.9 Models

VEC Module - Perkins 854F Models

Perkins 1104D-44T Engine Electrical Schematic- View 1

Perkins 1104D-44T Engine Electrical Schematic- View 2

Perkins 854F-34T Engine Electrical Schematic- View 1

Perkins 854F-34T Engine Electrical Schematic- View 2

Deutz TD2.9 Engine Electrical Schematic- View 1

Deutz TD2.9 Engine Electrical Schematic- View 2

Contact Alarm Schematic