IAI SCON-CA First Step Manual

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SCON-CA/CAL/CGALFirst Step Guide Fifth EditionThank you for purchasing our product.Make sure to read the Safety Guide and detailed Instruction Manual (DVD) included with the product in addition tothis First Step Guide to ensure correct use.This Instruction Manual is original.• Using or copying all or part of this Instruction Manual without permission is prohibited.• The company names, names of products and trademarks of each company shown in the sentences are registeredtrademarks.• EtherCAT® is a registered mark of Beckoff Automation GmbH.• EtherNet/IP is a trademark used under the license of ODVA.Product CheckThis product is comprised of the following parts if it is of standard configuration.If you find any fault in the contained model or any missing parts, contact us or our distributor.1. PartsNo. Part Name Model Reference1 Controller Main Body Refer to “How to read the model plate”, “How to read themodel of the controller”.Accessories2 System I/O Plug FMC1.5/4-ST-3.5 (Supplier : Phoenix Contact)3 Power Supply Plug for Brake MC1.5/2-ST-3.5 (Supplier : Phoenix Contact)Applicable Cable Size0.5mm 2 (AWG20)4 AC Power Supply plug MSTB2.5/6-STF-5.08 (Supplier : Phoenix Contact) Applicable Cable Size2.0mm 2 (AWG14)5 Absolute Battery AB-5 Enclosed in Absolute Type6 Dummy plug DP-5 Enclosed in SCON-CGAL7 First Step Guide8 Instruction Manual (DVD)9 Safety Guide2. Teaching Tool (to be purchased separately)A teaching tool such as PC software is necessary when performing the setup for position setting, parameter setting, etc. thatcan only be done on the teaching tool.Please prepare either of the following teaching tools such as PC software.No. Part Name Model1 PC Software (RCS232C converter adapter + external equipment communication cable are included) RCM-101-MW2 PC Software (USB converter adapter + USB cable + external equipment communication cable are included) RCM-101-USB3 Touch Panel Teaching CON-PT4 Touch Panel Teaching (Dead-man Switch is included) CON-PD5 Touch Panel Teaching (Dead-man Switch + TP Adapter (RCB-LB-TG) are included) CON-PG6 Touch Panel Teaching TB-01 TB-017 Touch Panel Teaching TB-01 (with dead-man switch attached on the left) TB-01D8 Touch Panel Teaching TB-01 (with dead-man switch attached on the right) TB-01DR3. Instruction Manuals Related to this Product, which are Contained in the Instruction Manual (DVD).No. Name Manual No.1 SCON-CA Controller Instruction Manual ME02432 EtherCAT® Instruction Manual ME02733 EtherNet/IP Instruction Manual ME02784 CC-Link (High Performance Type) Instruction Manual ME02545 DeviceNet (High Performance Type) Instruction Manual ME02566 PROFIBUS-DP (High Performance Type) Instruction Manual ME02587 CompoNet (High Performance Type) Instruction Manual ME02208 MECHATROLINK (High Performance Type) Instruction Manual ME02219 MECHATROLINKⅢ Instruction Manual ME031710 PROFINET-IO Instruction Manual ME033311 PC Software RCM-101-MW/ RCM-101-USB Instruction Manual ME015512 Touch Panel Teaching CON-PTA/PDA/PGA/PGAS Instruction Manual ME029513 Touch Panel Teaching TB-01 Position Controller Instruction Manual ME03244. How to Read the Model Plate5. How to Read the Model of the ControllerBasic SpecificationsList of SpecificationsSCON-C/CAItem Less than 400W 400W or more SCON-CAL/CGALCorresponding Motor Capacity 12W to 399W 400W to 750W 12W to 200WPower-supply Voltage Single-Phase 100 to 115V ACSingle-Phase 200 to 230V AC(Power fluctuation within ±10%)Single-Phase 200 to 230V AC(Power fluctuation within ±10%)Single-Phase 100 to 115V ACSingle-Phase 200 to 230V AC(Power fluctuation within ±10%)Power-supply Voltage 100V ACRushCurrent*1Power-supply Voltage 200V AC 20A (Controller side),70A (Drive side) 20A (Controller side),80A (Drive side)30A (Controller side),80A (Drive side)Load Capacity Refer to Power Capacity and Heat GenerationLeak Current *2 3.0mA Primary side when noise filter is connected to power supply lineHeat Generation Refer to Power Capacity and Heat GenerationPower Supply Frequency 50/60HzPIO Power Supply*3 24V DC±10%Power Supply for Electromagnetic Brake(for actuator equipped with brake) 24V DC±10% 1A (MAX.)(supplied from external equipment)Transient Power Cutoff Durability 20ms (50Hz), 16ms (60Hz)Motor Control System Sine Wave PWM Vector Current ControlCorresponding Encoder Incremental Serial Encoder, Absolute Serial Encoder,ABZ (UVW) Parallel EncoderIncremental Serial Encoder,Absolute Serial Encoder,Actuator Cable Length MAX. 20mSerial Communication Interface RS485 : 1CH … based on Modbus Protocol RTU/ASCIISpeed : 9.6 to 230.4KbpsControl available with serial communication in the modes other than the pulse trainPIOSpecificationsSignal I/O dedicated for 24V DC (selected from NPN/PNP) … Input 16 ports max.,output 16 ports max.External Interface(Each dedicatedcontroller) FieldbusSpecification EtherCAT, EtherNET/IP, PROFINET IOPIO MAX. 10mRS485 Total cable length 100m or less.Cable LengthFieldbus Refer to each Fieldbus specificationData Setting and Input PC Software, Touch Panel Teaching, Teaching PendantData Retention Memory Saves position data and parameters to non-volatile memory(There is no limitation in number of writing)Operation Mode Positioner Mode/Direct ModeNumber of Positions in PositionerModeStandard 64 points, maximum 512 points (PIO Type), 768 points (only for SCON-CA Fieldbus Type)(Note) Number of positions differs depending on the selection in PIO pattern and fieldbus operation mode.Input Pulse Frequency Differential System (Line Driver System) : MAX. 2.5MppsOpen Collector Type :200Kpps max. (under condition AK-04 is used)Pulse TrainControlMode(Dedicatedfor PIOSpecifications)Command PulseMultiplying Factor(Electrical Gear : A/B)1/50 < A/B < 50/1Setting Range of A and B (set to parameter) : 1 to 4096Feedback Pulse(Dedicated for PIO Specifications) Differential System (Line Driver System) : MAX. 2.5MppsOpen Collector Type :500Kpps max. (under condition JM-08 is used)LED Display(mounted on Front Panel)PWR (green) : Controller in normal condition,SV (green) : Servo ON,ALM (orange) : Alarm generated,EMG (red) : Emergency StopPWR (green) : Controller innormal condition / SV(green) : Servo ON / ALM(orange) : Alarm generated /EMG (red) : EmergencyStop / WRG (orange) :Warning generatedElectromagnetic Brake Compulsory ReleaseSwitch (mounted on Front Panel)Switching NOM (standard)/BK RLS (compulsory release)Insulation Resistance 500V DC 10MΩ or moreInsulation Strength 1,500V AC for 1 min. (Note) Withstand voltage of force control loadcell is 50V DCSurrounding air temperature 0 to 40°CSurrounding humidity 85%RH or less (non-condensing)Surrounding environment [Refer to Installation Environment]Surrounding storage temperature -20 to 70°C (non-condensing)Surrounding storage humidity 85% or less (non-condensing)EnvironmentVibration Durability XYZ Each direction 10 to 57Hz Pulsating amplitude 0.035mm (continuous) 0.075mm (intermittent)57 to 150Hz 4.9m/s2 (continuous) 9.8m/s2 (intermittent)Protection Class IP20 or equivalentMass Approx. 900g Approx. 1200g Approx. 560gCooling Method Natural air-cooling Forced Air Cooling Forced Air CoolingExternal Dimensions 58W × 194H × 121D [mm] 72W × 194H × 121D [mm] 49W × 158H × 116D [mm]*1 In-rush current will flow for approximately 20msec after the power is turned on (at 40°C).Note that the value of in-rush current differs depending on the impedance of the power supply line.*2 Leak current varies depending on the capacity of connected motor, cable length and the surrounding environment.Measure the leak current at the point where a ground fault circuit interrupter is to be installed when leakage protectionis conducted.A ground fault circuit interrupter needs to be selected carefully considering the purposes of prevention of fire andprotection of human.Use the harmonic type (for inverter) for the ground fault circuit interrupter.*3 It is not necessary to supply power to PIO when operating with using Fieldbus (EtherCAT®, EtherNet/IP,PROFINET IO, DeviceNet, CC-Link, PROFIBUS-DP, CompoNet or MECHATROLINK), ROBONET, Gateway Unit orSIO Converter without using PIO. In this case, set the parameter No. 74 (PIO Power Supply Monitor) to “1” (Invalid). Itwill generate the error code No. 0CF (I/O 24V Power Supply Error) if the setting is not done.Power Capacity and Heat GenerationRated Power Capacity = Motor Power Capacity + Control Power CapacityPeek Max. Power Capacity = Peek Max. Motor Power Capacity + Control Power CapacityActuator Motor Type Motor PowerCapacity[VA]Peek Max.Motor PowerCapacity [VA]Control PowerCapacity[VA]Rated PowerCapacity[VA]Peek Max.Power Capacity[VA]HeatGeneration[W]12 41 123 89 171 3020 26 78 74 126 3030D (Excluding RS) 46 138 94 186 3130R (for RS) 138 414 186 462 3360 138 414 186 462 3360 (RCS3-CTZ5) 197 591 245 639 32100 234 702 282 750 35100S (LSA) 283 851 331 899 36150 328 984 376 1032 37200 421 1263 469 1311 38200S(LSA excluding LSA-N15H) 486 1458 534 1506 38200S (LSA-N15H) 773 2319 821 2367 56300S (LSA) 662 1986 710 2034 40400 920 2760 968 2808 45400 (RCS3-CT8) 1230 3690 1278 3738 47600 1164 2328 1212 2376 56750 3042 3090750S 1521 4563481569 4611 58RS : Rotary Shaft LSA : Linear ActuatorSelection of Circuit Interrupter• 3 times of the rated current flows to the controller during the acceleration/deceleration. Select an interrupter that does not tripwith this value of current. If a trip occurs, select an interrupter that possesses the rated current of one grade higher. [Refer tothe operation characteristics curves in the product catalog.]• Select an interrupter that does not trip with the in-rush current. [Refer to the operation characteristics curves in the productcatalog.]• Consider the current that enables to cutoff the current even when a short circuit current is flown for the rated cutoff current.Rated Interrupting Current > Short Circuit Current = Primary Power Capacity / Power VoltageConsider margin for the rated current on the circuit breaker.Rated Current for Circuit Interrupter > (Rated Motor Power Capacity [VA] + Control Power Capacity [VA]) /AC Input Voltage × Safety Margin (reference 1.2 to 1.4 times)External DimensionsShown below are the dimensions for EtherCAT® type. The dimensions for EtherNet/IP and PROFINET IO shouldalso be the same.SCON-CALess than 400W 400W or moreSCON-CAL/CGAL49122.64158146.5(17)(8.5)(6)(6)φ4.522.54.5For DIN RailMounting TypeDIN RailFor Screw-fixed Type35.4 (Width of 35mm DIN Rail )82.5 from DIN rail center* There is no DIN rail part on the type with screw attachment.S C O N - C A - 2 0 I H A - N P - 3 - 1 - D N - * *C : Standard Type CA : High Performance TypeCAL : Small Type CGAL : Small Global Type< Actuator Characteristics >[Motor Type] * For SCON- CAL/CGAL, 200W or Less12 : 12W 200 : 200W20 : 20W 200S : 200W (LSA)30D : 30W (Excluding RS) 300S : 300W (LSA)30R : 30W (for RS) 400 : 400W60 : 60W 600 : 600W100 : 100W 750 : 750W100S : 100W (LSA) 750S : Equipped with loadcell150 : 150W RCS2-RAI : Incremental A : Absolute G : Spurious Absolute(Note 1)No Indication : Standard Type I : Index Absolute Type (DD) (Note 1)HA : High Acceleration/Deceleration TypeM : Multi-Rotation Absolute Type (DD) (Note 1)* There is no identification in some cases.< Type of Installation(dedicated for SCON-CAL/CGAL)>Not Specified : Screw Attachment TypeDN : DIN Rail Mounting Type

1 : Single-Phase 100V AC2 : Single-Phase 200V AC0 : Equipped with no cable 2 : 2m3 : 3m (Standard) 5 : 5mIn Absolute Battery Attachment(Absolute Encoder Type)In Absolute Battery Attachment(Absolute Encoder Type)Side View (Common)ModelSerial numberSCON-CA-60A-EC-2-1MODELSERIAL No. 800056144 L11 MADE IN JAPANWarning : Operation of this equipment requires detailed installation and operation instructions which areprovided on the DVD Manual included in the box this device was packaged in. It should be retainedwith this device at all times.A hardcopy of the Manual can be requested by contacting your nearest IAI Sales Office listed atthe back cover of the Instruction Manual or on the First Step Guide.NP : NPN Specification (Sink Type) (Standard) ML : MECHATROLINK ⅠⅡ Connection 1,2 TypePN : PNP Specification (Source Type) ML3 : MECHATROLINK Ⅲ Connection 3 (Motion) Type(Note 1)DV : DeviceNet Connection Type EC : EtherCAT Connection TypeCC : CC-Link Connection Type EP : EtherNet/IP Connection TypePR : PROFIBUS-DP Connection Type PRT : PROFINET IO Connection TypeCN : CompoNet Connection Type(Note 1) Specified only for SCON-CA