Nakanishi IG - 400 Operation Manual
Standard AccessoriesCollet Chuck ȭ3.0mm (NKM6 - 3.0) or ȭ3.175mm (NKM6 - 3.175) 1pc.Chuck Nut (CHN - 06) 1pc. Wrench (15 x 17) 1pc.Wrench (9 x 9) 1pc. Bar Wrench 1pc.Class Degree of RiskWARNINGA safety hazard could result in bodily injury or damageto the device if the safety instructions are not properlyfollowed.CAUTIONA hazard that could result in light or moderate bodilyinjury or damage to the device if the safety instructionsare not followed.Straight AttachmentIG - 400OPERATION MANUALThe Attachment is designed for hand use. Never install thisAttachment or any hand tool on a machine such as a specialpurpose machine, NC lathe or mill.Do not touch the cutting tool while it is rotating. It is very dangerous.Always wear safety glasses, dust mask and hearing protection.When installing a cutting tool, tighten the collet chuck correctlyand recheck the collet chuck and chuck nut before use. Do notover tighten the collet chuck. This may cause damage to thespindle.Do not use grindstones with an outside diameter over 15 mm.Do not exceed 13 mm of overhang for mounted grindstones asshown in Fig. 1 .If the overhang must exceed 13 mm, reduce the motor speed inaccordance with Table 1 .Do not use bent, broken, chipped, out of round or sub-standardtools, as they can shatter or explode.A sudden speed increase when using a large cutting tool cancause the shank to bend or break. When using a new tool or alarge tool, rotate it in a low speed and increase speed graduallyfor safety.Always operate cutting tools within the cutting tool manufacturer'srecommended speed limits. Use of a cutting tool higher than themanufacturer's recommended speed limits could cause damageto the spindle and injury to the operator.Do not apply excessive force. This may cause tool slippage, tooldamage, injury to the operator, loss of concentricity and precision.1 . CAUTIONS FOR HANDLING AND OPERATIONThank you for purchasing Straight Attachment " IG - 400 ". This Attachmentis designed for strong retention and high precision performance. The EmaxEVolution Motor or the ROTUS Air Motor are required to drive this Attach-ment. Read this and all the associated component Operation Manuals care-fully before use. Always keep this Operation Manual in a place where a usercan referred to for reference at any time.ձղճմյնշոչ2 . FEATURESHigh precision NK Micron Collet Chuck system. Strong tool retentionstrength and highly precision metal removal are achieved.Prolonged use is possible due the Attachments light weight and minimalvibration.ձղWARNINGRead these cautions carefully and only use in the manner intended.These warnings and cautions are intended to avoid potential hazards thatcould result in personal injury or damage to the device. These are classi-fied as follows in accordance with the seriousness of the risk.3 . SPECIFICATIONS AND DIMENSIONS3 - 1 SpecificationsModel IG - 400Maximum MotorRotation Speed Less than 40,000min -1Applicable Motor ENK - 410S ENK - 250T (Emax EVOlution)IM - 301 (ROTUS)Vibration Level Less than 2.5m / s2Weight 55gNoise Level at 1mdistance Less than 70dB A3 - 2 Outside View㸦74.7㸧13.356.2㸦5.2㸧ȭ18.1ȭFig. 2շոչպջռTable 1 . Overhang and SpeedOverhang (mm) Max. Speed (min -1)20 N x 0 .525 N x 0 .350 N x 0 .1* N = Max. Operating Speed with 13 mm overhang.Fig. 113< Options >Collet ChuckNKM6 - ȭ2.35mm , ȭ3.0mm , ȭ3.175mmChuck Nut CHN - 06*The collet chuck and the chuck nut are attached to the spindle when shipped fromthe factory.Do not drop or hit this Attachment, as shock can cause damageto the internal components.Be sure to clean the collet chuck, chuck nut and the spindle taperand threads before replacing the cutting tool. If ground particles ormetal chips stick to the inside of spindle or the collet chuck, damageto the collet chuck or spindle can occur due to the loss of precision.When cleaning a spindle, stop the motor and remove dirt with a brushor a cloth. Do not blow compressed air into the Attachment. Foreignparticles or cutting chips may get into the ball bearings.Always clean the tool shank before installing the tool in the spindle.Use only tools with shank diameters within the tolerance of the selectedcollet chuck.Select suitable products or tools for each application. Do not exceedthe capabilities of the Attachment or cutting tools.CAUTIONձղճմյնCAUTIONStop operating immediately when abnormal rotation or any unusualvibrations are observed. Afterwards, please check the content ofSection 7 "TROUBLESHOOTING".Always check if the tool, collet chuck is damaged before and afteroperating.If the collet chuck show signs of wear or damage, replace itbefore a malfunction or additional damage occurs.No lubrication is required because grease impregnated ballbearings are used.After repair, initial operation, or long periods of non operationaltime, please use the following break-in procedure. Start rotatingslowly and over a short period of time, then increase the speedgradually until reaching the maximum allowable speed.Do not disassemble, modify or attempt to repair the Attachment.Additional damage will occur to the internal components.Service must be performed by NSK NAKANISHI or an authorizedservice center.Temperature Humidity AtmosphericPressureOperationEnvironment 0 - 40°C MAX.75%(No condensation) 700 - 1,060hPaTransportationand StorageEnvironment-10 - + 50°C 10 - 85% 500 - 1,060hPa |
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