General Warnings for All Vibrating EquipmentRepeated or long-term exposure to excessive vibration may cause temporary or permanentphysical injury, particularly to the hands, arms and shoulders.It is strongly recommended that anyone using vibrating equipment, such as power hand tools,¿rst be physically examined by a doctor and then have regular medical check-ups to make surethe user doesn't have any medical problems that are being caused or worsened by using vibratingequipment. People who have impaired blood circulation to the hand, past hand injuries, nervoussystem disorders and Raynaud's disease should not use vibrating equipment.If you feel any medical or physical symptoms related to vibration (such as tingling, numbness andwhite or blue ¿ngers), report the situation to your employer and seek medical advice as soon aspossible.Avoid smoking while using vibrating equipment, as nicotine reduces the blood supply to the handsand ¿ngers.Suitable gloves should be worn to reduce the vibration effects on the user.Tools with the lowest vibration should be used when there is a choice between different processes.Work schedules should be arranged to include vibration-free periods throughout each day.Additional Warnings for the Safe Use of LUSTER (LS-100/ELS-100)LUSTER should only be used after reading and understanding the Operation Manual.Grip LUSTER as lightly as possible (while still keeping safe control of it).Let LUSTER do the work.To ensure your safety, LUSTER should bemaintained as explained in this Operation Manual.Do not use LUSTER at vibration levels of2.5 m/s 2 and higher. Select the combinationof motor rotation speed and stroke so that the vibrationlevel stays in the shaded area as shown on thechart lower right (Fig. 1)Do not use LUSTER with vibration at 2.5 m/s2 orhigher each day for an extended period of time.If any abnormal vibration occurs stop usingLUSTER immediately and return to NAKANISHIfor service.CAUTION ON HANDLING1 . CAUTIONS FOR HANDLING AND OPERATIONRead these cautions carefully and only use in the manner intended.Warnings and cautions are intended to avoid potential hazards that could result in personal injury or damage tothe device. These are classi¿ed as follows in accordance with the seriousness of the risk.This attachment is designed for hand use. Never install this attachment or any hand tool on amachine such as a special purpose machine, NC lathe or mill.Use a protective cover, glasses and/or facemask for your safety during rotation.Do not touch bur-holder, tool etc, while they are in the reciprocating motion.Do not drop or hit LUSTER, because the shock could damage the internal components.Check if the tool/¿le has been mounted ¿rmly, before operation.Do not force the tool/¿le to overload, or it may be damaged.Do not so overload LUSTER that could function the protective circuit.Be sure to keep LUSTER/motor away from water. It could cause an electric shock to the operator.Do not lubricate LUSTER/motor and any bearings in the system, as grease¿lled bearings are used.After repair, initial operation, or long periods of non operational time, please use the followingbreak-in procedure. Adjust stroke length is 1mm. Start rotating slowly and over a short period oftime, then increase the speed gradually until reaching the maximum allowable speed.OPERATION MANUALLS-100 / ELS-100LUSTER Attachment003Thank you for purchasing LUSTER attachment LS-100/ ELS-100. These attachment are designed for lappingand honing after grinding metallic mold. The Emax EVOlution , ROTUS / or Espert 500 are required to drive these attachment. Read this OperationManual carefully before use. Also read Emax EVOlution, ROTUS / Air Line Kit or Espert 500 Operation Manual.2 . FEATURESTools are easy to change.Reciprocating speed and stroke can be easily and continuously controlled.You can mount various ¿les available on the market.Mounted tool/¿le can be easily re-oriented onto the work surface.Fig. 1Model LS -100 ELS -100Applicable ControlUnitEmax EVOlutionControl Unit - Espert 500Control UnitApplicable Motor Emax EVOlution Motor(ENK-410S, ENK-250T)ROTUS Air Motor(IM-301, IM-300)Espert 500 Motor(ENK-500C, ENK-500T)Maximum AllowableMotor Rotation Speed Less than 25,000min-1 (rpm) (Refer to Fig. 1)Stroke 0 - 6 mmReciprocatingfrequency 0 -105 cycles/secondWeight(with Power Cord) 680gVibration Level Use the Attachment less than 2.5m / s2 (Refer to Fig. 1)Noise Level at 1mdistance Less than 70dB (A)Temperature Humidity Atmospheric PressureOperationEnvironment 0 - 40°C MAX.75%(No condensation) 800 - 1,060hPaTransportation andStorage Environment -10 - 50°C 10 - 85% 500 - 1,060hPa3 . SPECIFICATIONS AND DIMENSIONSStandard AccessoriesSandpaper (62552 #120, 62555 #320, 62557 #600 and 62559 #1000 ) 4 different grit size Each 10pcs.Allen Wrench (2mm, 3mm) Each 1pc.Oil 1pc.Operation Manual 1set.* Rectangle sandpapers in variety of grit sizes are available.Fig. 2Bur HolderStroke Length SetscrewSpindleStroke LengthMotorGuide Ball Head CoverGuide SleevePositioning ScrewLubrication PortTool MountingSetscrewBushingGuide Sleeveȭ14.9ȭ20 HandleHead Cover SetscrewAdjustment RingRubber Grip7.9 120R F3 - 1 Speci¿cations3 - 2 Outside View56316250262751Spring in radial direction.62505Oil stone or large file can beused. The angulation can bechanged.62527Use with 62505, 62526, 62751.62526Use with 62525.3.5 25ȭ3.2ȭ3456566Standard Tool62525Use with holders. Use forlapping and horning as is.Use with the sandpaperprovided or other polishingmaterials adhered on it.Lubrication Nozzle (2031)578618OM-K0102EClass Degree of RiskWARNING A safety hazard could result in bodily injury or damage to the device if thesafety instructions are not properly followed.CAUTION A hazard that could result in light or moderate bodily injury or damageto the device if the safety instructions are not followed.CAUTION ON VIBRATIONDo not exceed the " Maximum Allowable Motor Rotation Speed " (Refer to " 3 - 1 Speci¿cations ").When sensing that the Attachment and motor are overheated during operation, reduce the workingforce or the motor rotation speed, or stop the operation until the Attachment cools down beforerestarting.Do not exceed the " Maximum Allowable Motor Rotation Speed ".When sensing that the Attachment and motor are overheated during operation, reduce theworking force or the motor rotation speed, or stop the operation until the Attachment cools downbefore restarting.WARNINGWARNING4 . CONNECTING TO THE MOTORInsert the motor into the grip of LUSTER and turn it clockwise until it stops.Follow the procedure below to prevent damage to the Coupling Joint.Loosen the head cover setscrew with the allenwrench (Fig. 2).Slide the head cover upward to remove.While moving the spindle slightly right and left witha ¿nger, insert the motor into the holding grip of theLUSTER.If the drive shaft of the motor does not engage thedrive dog on the spindle, the spindle could not beturned. DO NOT FORCE. Turn the spindle backa few threads, rotate the cutting tool by hand toengage the drive shaft and the drive dog, andmake the ¿nal turns.Align the guide groove on LUSTER with the guideball on the head cover and install the head cover.Tighten the head cover setscrew with the allenwrench.TightenTransmission ClutchFig. 3CAUTIONMake sure your hands and all interlocking parts of the attachment and motor are clean beforeconnecting the motor to the attachment. This is critical to prevent contaminants from entering themotor or attachment.04035302520151051 2 3 4 5 6Stroke (mm)Motor Rotation Speed ( x 10 3 min -1)2.5 m / s22.5 m / s2
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