NightStick TAC-460XL-K01 Instruction Manual

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Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • 1-469-326-9400 • www.nightstick.comINS-T460XL-K01-20Instruction ManualTAC-460XL-K01WARNINGSy NOT FOR USE IN HAZARDOUS LOCATIONS. Do not use this product in explosiveatmospheres, near fl ammable liquids, or where explosion proof or intrinsically safe lightingis required.y DO NOT use this product in the proximity of vehicles or equipment when there is a riskof flammable liquids coming into contact with the flashlight.y Light can become hot while on. To prevent damage DO NOT cover or place next to anypotentially flammable materials while in use.y Keep out of the reach of children.ASSEMBLY INSTRUCTIONSThe TAC-460XL includes the tail cap switch already attached. The light can be usedimmediately as a hand-held tactical flashlight once the included batteries and CR123 batterycarrier are installed. The light may be converted back to this configuration at any time.1. Remove the tail cap switch (Figure 1-A) and the CR123 battery carrier (Figure 1-B).NOTE: Keep the tail cap switch for future use so the light can be converted back to aconventional hand-held tactical flashlight in the future.2. Install the two included CR123 batteries (Figure 2-A) into the battery carrier (Figure 2-B).The positive terminals on each battery should be oriented in the direction of the arrow onthe battery carrier and then inserted into the fl ashlight with the + end terminals pointingin the direction of the flashlight’s bezel (Figure 3-A).3. Install the Remote Pressure Switch (Figure 3-B) and tighten into place.4. Test the operation of the Remote Pressure Switch (Figure 3-C) and the side switch(Figure 3-D). The Remote Pressure Switch provides momentary On/Off operation of thelight only. The side switch provides momentary On/Off operation by pressing slightly onthe button, or constant-on by pressing until the button clicks.5. Determine where the Quad Lock Mount (Figure 4-A) is to be located on the light. Themount must remain clear of the Remote Pressure Switch, otherwise accessing thebatteries and battery carrier will require complete disassembly of the Quad Lock Mount.6. Once the appropriate location of the Quad Lock Mount along the handle of the light hasbeen determined, remove all 4 of the cap head screws (Figure 5-A) using the suppliedAllen wrench (Figure 5-B).7. While holding the lower half of the Quad Lock Mount (Figure 5-C) in place on the light,press each of the top rails (Figure 5-D) in to alignment with the lower half and start all 4of the cap head screws (Figure 5-A). IMPORTANT: Partially start all 4 cap head screwsbefore fully tightening.8. Tighten all 4 cap head screws (Figure 6-A) by alternating between each and tightening asmall amount at a time. When all 4 are tightened into place (DO NOT over-tighten), thegap between the lower half of the mount and the two top rails should be approximately1/16” and should be equal on both sides.9. Test fit the Quad Lock Mount on to the mil spec Picatinny or Weaver rail of the longgun (Figure 9-A). At the same time, determine the desired location of the RemotePressure Switch (Figure 9-B). NOTE: The Remote Pressure Switch may be attachedto any clean, dry, fl at surface on the long gun. The location indicated in Figure 9 is oneexample. The location you choose will be determined by your weapon’s confi gurationand personal preferences.10. Once the location of the Quad Lock Mount (Figure 9-A) and the Remote PressureSwitch (Figure 9-B) have been determined, clean the location on your weapon wherethe Remote Pressure Switch will be located as well as the inside surface of the RemotePressure Switch (Figure 7-A) using the supplied Alcohol Swab (Figure 7-B).11. Peel back one of the paper backings on the included Velcro Pressure Sensitive AdhesiveStrip (Figure 8-A) and press it into place on the back side of the Remote Pressure Switch(Figure 8-B).12. Attach the Quad Lock Mount with the light installed onto the mil spec Picatinny or Weaverail of your weapon (Figure 9-A)13. Peel back the paper backing on the Velcro Pressure Sensitive Adhesive Strip and pressit into place on the previously cleaned area on your long gun (Figure 9-B).NOTE: Do not move or remove the adhesive strips once they have been placed. TheVelcro® adhesive requires about 24 hours to make a semi-permanent bond. Do not attemptto separate the two Velcro® sections until it is set.OPERATIONThe Nightstick Tactical Long Gun Kit is now fully installed and ready for use.The Remote Pressure Switch provides Momentary On/Off operation of the light only.Using this switch, gives the operator full and instant control over when the light is on, andwhen it is offThe Side Switch provides Momentary On/Off operation by pressing slightly on thebutton, or Constant-on by pressing until the button clicks.If the Quad Lock Mount has been positioned correctly (see Step 5 above), changing thebatteries may be accomplished without removing the light from the Quad Lock Mount, anddepending on your installation location, it may be possible to change the batteries withoutremoving the mount from your weapon.To change the batteries, fi rst separate the two halves of the Velcro Strip from each otherso that one half stays adhered to your weapon and the other remains attached to the backside of the Remote Pressure Switch. Next unscrew the Remote Pressure Switch, removethe CR123 Battery Carrier and replace the batteries (see Step 2 above).WARRANTYLIMITED LIFETIME WARRANTYBayco Products, Inc. warrants this product to be free from defects in workmanship andmaterials for the original purchaser’s lifetime. The Limited Lifetime Warranty includes theLEDs, housing and lenses. Rechargeable batteries, chargers, switches, electronics andincluded accessories are warranted for a period of two years with proof of purchase. Normalwear and failures which are caused by accidents, misuse, abuse, faulty installation andlightning damage are excluded.We will repair or replace this product should we determine it to be defective. This is theonly warranty, expressed or implied, including any warranty of merchantability or fi tness fora particular purpose.For a complete copy of the warranty, go to www.baycoproducts.com/bayco-product-support/warranties. Retain your receipt for proof of purchase.

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