TDSi eX-Series Installation Manual
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Installation GuideeX-SeriesNetworked Door ControllersTo Register your Product, Visithttp://www.tdsi-product-registration.co.ukUM0022_GB Issue 1 10/07NOTICESManufacturers Details Time and Data Systems International Ltd (TDSi)Unit 10 Concept ParkInnovation ClosePooleDorsetBH12 4QT, UKT: +44 (0)1202 723535F: +44 (0)1202 724975E: info@tdsi.co.ukW: http://www.tdsi.co.ukSales: +44 (0)1202 724999Support(UK Only): 0871 2262318Copyright Notice Copyright © 2007 Time and Data Systems International Ltd(TDSi). This document or any software supplied with it maynot be used for any purpose other than that for which it issupplied nor shall any part of it be reproduced without theprior written consent of TDSi.TDSi Policy Time and Data Systems International Ltd operate a policy ofcontinuous improvement and reserves the right to changespecifications, colours or prices of any of its products withoutprior notice.Compliance This product complies with the following European Directives: Low Voltage 73/23/EC 89/68/EC EMC 89/336/EC WEEE 2002/96/EC1 OVERVIEWThank you for purchasing this eX-series product from TDSi. This product features a fully featured,high quality power supply unit providing a regulated 13.8 VDC output supplying continuous full ratedcurrent to the access control unit and locks and an additional 0.5 A for trickle charging a standbybattery. The load output features full electronic short circuit protection under mains operation.LEDs are provided to indicate mains present and fault conditions.For fully-detailed installation instruction, please refer to the Installation Manual onthe accompanying CD-ROM.2 INSTALLING THE CONTROLLERNote: It is essential to observe anti-static precautions when working inside the cabinet.Note: This product is NOT SUITABLE for external installation and must be installedaccording to all relevant safety regulations applicable to the application.2.1 MAINS INSTALLATIONThis product must be fed from a mains power source having a separate (approved) disconnectdevice and fitted with a fuse or other over-current protection device rated at 3 A maximum. Ensurethat the disconnect device used has appropriate earth fault protection to the applicable standard. Fix the PSU to the wall or other support structure in the correct orientation i.e. with thetransformer and space for the standby battery at the bottom of the unit using the screwssupplied. Allow clearance to for the lid of the product to be fitted and removed. Note: Theproduct is to be installed in an area with free air movement and with a minimum of100 mm clearance between the sides and lid of the power supply case and any adjacentsurface (wall, ceiling or other partition). This equipment MUST be earthed. Knock-outs (12) are provided in the case for mating with external trunking or conduit. The mains input cable must be to the applicable standard with a 3 A or greater currentcapacity, i.e. 0.5 mm 2 nominal conductor area, having a minimum operating voltage of300/500 Vac. The mains cable should be routed to use different entry/exit holes (4) in the case to those usedfor other connected equipment (e.g. readers, locks, network cables, inputs, outputs etc.) Grommets should be used to protect cable sheaths from chaffing. These should meet aminimum flammability specification of UL94 HB and should be correctly sized i.e. close fittingwith respect to the cable sizing. The mains input cable should be securely fastened to the case saddle (1) in position using acable tie.2.2 INSTALLATION OF OTHER SERIVES Refer to the tables in this guide for connection of other items e.g. readers, locks,communications, inputs, outputs, etc. Solder and tape all connections. DO NOT use crimps, B-connectors, wire nuts or punch-down blocks. All cable runs must be at least 2 m in length to allow any induced static to dissipate before itreaders the controller electronics. The screen braid of the cables must be terminated to the earthing clamps (11) on the sideof the chassis plate unless the peripheral is connected to ground. Any portion of theunscreened cable should be kept as short as possible and not be allowed to protrude intothe area of the electronics. Screen braids of cables are to be connected at one end only, usually at the controller end.Exceptions to this are if the equipment (reader, lock etc.) are metal cased and mounted ona metal surface (such as a door frame) and in this case the screen should be connected atthe equipment end. When using RS-485 It is the responsibility of the installer to follow all local and national electrical codes that mayapply. Never install any access control system until approval has been obtained from the local fireauthority. IN particular note that the use of an exit (egress) button may not be legal.Single-actions exit may be required.2.3 CONTROLLERS WITH IN-BUILT ETHERNET PORTSSome models are supplied with a Ethernet (TCP/IP) port. When installing these models, pleasenote the following points. If you are connecting the eXcel 4 to an existing network, contact the network administrator tobe allocated a suitable IP address. Before connecting the Ethernet port, reposition the 5 DIP-switches accordingly. Switch 1should be ON (in the up position). Switches 2, 3, 4 and 5 provide RS-485 end of linetermination. Termination is required when connecting multiple controllers using RS-485from the IP connected controller. Note: Only one controller needs to have it’stermination switches set for the entire RS-485 communication line. Install the ferrite core (supplied) to the Ethernet patch lead, fitted as closely as possible tothe plug as possible (see picture below). Connect the eXcel 4 to the network or computer, using a lead with a ferrite sleeve installed.If there is more than one eXcel 4, they can be connected at this stage. Note the UID number of each controller and each unit to assist in the identification duringcommissioning. During commissioning, you may find it useful to observe the diagnostic lights on theEthernet port. A steady light shows that a connection exists. A flashing light shows thatthere is data on that communications line (although this does not necessarily mean that thisdata is directed at the controller). For communications using a separate serial to Ethernet converter or serial to RS-485converter, please refer to the documentation supplied with those devices.3 COMISSIONINGCaution: Risk of explosion if the battery fitted is of an incorrect type.Note: Dispose of used batteries in accordance with the battery manufacturer’sinstructions and to comply with all local and national regulations. Disconnect the plug connector that supplies power to the controller circuit board. Make the mains connection to the fused mains terminal block observing the wiringinformation on the (yellow) label next to the terminal block. Ensure that the mains isolator(disconnect device) is open. Apply mains voltage to the input. Ensure that the green MAINS ON LED is illuminated. Disconnect the mains by opening the mains isolator. Reconnect the plug connector that supplies power to the controller circuit board. Reconnect the mains by closing the mains isolator. Ensure that the green MAINS ON LEDis illuminated. Connect the standby battery (not supplied), red cable to the +ve (red) terminal and blackcable to the –ve (black) terminal and fit the battery into the space provided. If the battery has little or no charge, allow it to charge for a short period of time. Refer tosection 8 for battery recharge times. Disconnect the mains by opening the mains isolator. Ensure that the green MAINS ONLED is extinguished and the amber BATTERY STANDBY ON LED is illuminated. Reconnect the mains by closing the mains isolator. Ensure that the green MAINS ON LEDis illuminated and the amber BATTERY STANDBY ON LED is extinguished. With the unit still powered up, remove the PCB output fuse () and ensure that the redFAULT LED is illuminated. Also the red LED on the distribution PCB will be extinguished. Refit the output fuse and check that the red FAULT LED is extinguished and the red LEDon the output distribution board (2) is illuminated. Ensure that the Memory Battery Link (9) jumper is fitted. Note all UID Numbers (10) of the controllers to assist with set-up of the controllers Perform a final check on the security of all wiring Close the case ensuring that all 4 lugs are located correctly in their respective cut-outs inthe case saddle. Secure the cover in place using the screws provided.4 OPERATING INSTRUCTIONS Once all connections have been correctly made, there are no further operations required. Allconfiguration of the door controller is achieved through either the use of eXguard eXpress oreXguard PRO PC software. In addition, eXpert 2 master controllers allow the connection of alocal programming device to the 25-way port on the front of the controller. The green MAINS ON LED will be illuminated whilst the mains supply is present. Shouldmains fail and a backup battery with sufficient charge be fitted, the amber BATTERYSTANDBY ON LED will illuminate. In the event of a failure, the red FAULT LED will beilluminated.5 MAINTENANCENote: Reference should be made to the battery manufacturer’s documentation to determinetypical/expected battery life with a view to periodic replacement of the battery. There is no regular maintenance required other than periodic testing and replacement of thestandby battery. If the output of the PSU fails (indicated by the red FAULT LED being illuminated) the cause ofthe failure should be investigated e.g. short circuit load etc. The fault should be rectifiedbefore restoring the power to the PSU. The fuses may need to be replaced. Ensure that thereplacement fuse is of the correct type and rating.6 LAYOUT OF EX-SEIRES ACCESS CONTROL UNITSThe following diagram shows the layout of the controller. Please familiarise yourself with the layoutof the product before attempting installation.Figure 1 - Layout of eX-Series (eXpert4 Shown)*certain models only1 Saddle2 Output Distribution Board and Fuses3 Local programming port*4 Cable Entry/exit holes5 Fused Mains Terminal Block6 Status Indication LEDs (green, amber and red)7 Output Fuse8 Standby Battery (not supplied)9 Memory Battery Link10 Controller UID Numbers11 Cable Screen Braid Earthing Clamps12 Trunking Knock-OutGB12354678910101112 |
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