Operator's ManualSerial Number RangeS® -80 XC™ CES® -85 XC™withMaintenanceInformationOriginal InstructionsSecond EditionFirst PrintingPart No. 1311085GT

Terex Genie S-80 XC Operator's Manual

safety rules

Specifications

Performance Specifications

Hydraulic Component Specifications

Manifold Component Specifications

Deutz TD2011 L04i Engine Specifications

Deutz TD 2.9 Engine Specifications

Perkins 404D-22T Engine Specifications

Perkins 404F-E22TA Engine Specifications

GM 3.0L Engine Specifications

Machine Torque Specifications

Hydraulic Hose and Fitting Torque Specifications

Torque Procedure

October

Section 3 Repair Procedures

repair procedures

Control System

Full Machine Calibration

Machine Functions

How to Adjust the Joystick Ramp Rate Setting

How to Adjust the Joystick Threshold Setting

Display Module Menus

How to Replace the Display Controller (DISCON) Module

How to Replace the Ground Control Overlay

Platform Components

How to Bleed the Slave Cylinder

How to Bleed the Platform Rotator

Platform Overload System

How to Perform a Zero Load Platform Overload Calibration

Jib Boom Components

Jib Boom Lift Cylinder

Boom Components

How to Repair the Cable Track

How to Remove the Boom

Boom Lift Cylinder

Boom Extension Cylinder

Boom Extend/Retract Cables

How to Replace the Boom Extend/Retract Cables

Platform Leveling Master Cylinder

Primary Boom Angle Sensor Calibration

Boom Length Sensor

Engines

How to Install the Flex Plate

How to install the Pump and Bell Housing Assembly

Hydraulic Pumps

Drive Pump

How to Prime the Drive Pump

Valve Adjustments - Function Manifold

How to Adjust the Boom Extend Relief Valve

Brake/Two-Speed Manifold Components

Turntable Rotation Manifold Components

Platform Rotate Manifold Components

Platform Manifold Components, S-80 XC

Platform Manifold Components, S-85 XC

WD Traction Manifold Components

Valve Adjustments - Traction Manifold

Generator Manifold Components

Valve Coils

Fuel and Hydraulic Tanks

Hydraulic Tank

Turntable Rotation Components

How to Remove the Turntable Rotation Hydraulic Motor

How to Adjust the Turntable Rotation Gear Backlash

How to Calibrate the Turntable Tilt Sensor

Steer Axle Components

Drive Motors

Generators

Section 4 Fault Codes

Control System Fault Codes

Models with Revision G Software or Lower

Models with Revision H Software or Higher

Genie S-80 HF Series

Genie S-80 XC Series

Genie S-85 HF Series

Genie S-85 XC Series