Service and Repair ManualSerial Number RangeZ® -60 DC from Z60H-2548from Z60M-1000 This manual includes:Repair proceduresFault CodesElectrical andHydraulic SchematicsZ®-60 FEFor detailed maintenanceprocedures, refer to theappropriate MaintenanceManual for your machine.Original InstructionsPart No. 1307785GTRev BAugust 2022

Terex Genie Z-60 DC Service Manual

Genie Z-60 DC

safety rules

Specifications

Performance Specifications

Hydraulic Component Specifications

Manifold Component Specifications

Machine Torque Specifications

Hydraulic Hose and Fitting Torque Specifications

Torque Procedure

December

Section 3 Repair Procedures

repair procedures

Platform Controls

How to Adjust the Joystick Threshold Setting

How to Adjust the Joystick Max-out Setting

How to Adjust the Joystick Ramp Rate Setting

How to Calibrate Booms Angle Sensors

Platform Components

Platform Rotator

Platform Overload System

Jib Boom Components

Jib Boom Lift Cylinder

Primary Boom Components

How to Repair the Cable Track

How to Disassemble the Primary Boom

Primary Boom Lift Cylinder

Primary Boom Extension Cylinder

Platform Leveling Master Cylinder

Secondary Boom Components

Secondary Boom Lift Cylinder

Engines

Hydraulic Pumps

How to Check the Function Pump Calibration

Manifolds

Function Manifold Components

Valve Adjustments - Function Manifold

How to Adjust the Platform Level Up Relief Valve

How to Adjust the Primary Boom Extend Relief Valve

Jib Boom / Platform Rotate Manifold Components

Turntable Rotation Manifold Components

Oscillate Directional Valve Manifold Components

How to Set Up the Oscillate Directional Valve

valve coils

How to Test a Coil Diode

Turntable Rotation Components

How to Replace the Universal Tilt Sensor

How to Calibrate the Universal Tilt Sensor

Axle Components

How to Remove the Steer Cylinder

Fault Codes

Control System Fault Codes

Navigation Menus

Faults Navigation Menu

Options Navigation Menu

Settings Navigation Menu

Schematics

Electrical Symbol Legend

Hydraulic Symbols Legend

Electrical Component and Wire Color Legends

Kubota Engine Fuse and Relay Module

V DC Charger Wiring (DC Option)

AC Input Wiring (DC Option)

CAN BUS Wiring Diagram - DC Models

Limit Switch/Angle Sensor Legend

Wiring Diagram - Options

Schematics - Options, 4WD, DC, and FE Models

Power Cable Wiring Diagram

Hydraulic Schematics

Electrical Schematics

Electrical Schematics, DC/FE Models

Ground Control Box Terminal Strip Wiring Diagram

Platform Control Box Wiring Diagram

Genie Z-60 FE