York TPLCC Installation Manual

York TPLCC Installation Manual Manual pdf 1 page image

987158-UIM-B-1013MODULATING ECMRESIDENTIAL GAS FURNACEMODELS:TPLC*C, YPLC*C, CPLC*C, LPLC*C(80% AFUE Multi-position / Low NOx)INSTALLATION MANUALLIST OF SECTIONSSAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9GAS PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10ELECTRICAL POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11VENT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20START-UP AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . 23SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29NORMAL OPERATION AND DIAGNOSTICS . . . . . . . . . . . . . . . . . 30REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31REPLACEMENT PART CONTACT INFORMATION . . . . . . . . . . . . 31WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32START UP SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33LIST OF FIGURESDuct Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Combustible Floor Base Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . 6Horizontal Application (Typical) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Typical Attic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Typical Suspended Furnace / Crawl Space Installation . . . . . . . . . . . 7Downflow Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Vertical Applications (Typical) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Coil Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Horizontal Right Application (Typical) . . . . . . . . . . . . . . . . . . . . . . . . 8Horizontal Left Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8PC Series Upflow Coil Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Horizontal Left or Right application (Right Shown) . . . . . . . . . . . . . . 8Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Side Return Cutout Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Furnace Control Board – Communications Connections . . . . . . . . . 12Modulating Furnace with Communicating AC or HP . . . . . . . . . . . . 13Modulating Furnace with CommunicatingThermostat and non-Communicating AC . . . . . . . . . . . . . . . . . . . . . 13Thermostat Chart - Single Stage Air Conditioner –Variable Speed or PSC Modulating Furnace . . . . . . . . . . . . . . . . . . 14Thermostat Chart - Two Stage Air Conditioner –Variable Speed or PSC Modulating Furnace . . . . . . . . . . . . . . . . . . 15Thermostat Chart - Two Stage Air Conditioner with Single StageThermostat – Variable Speed or PSC Modulating Furnace . . . . . . . 16Thermostat Chart - Single Stage Heat Pump –Variable Speed or PSC Modulating Furnace . . . . . . . . . . . . . . . . . . 17Thermostat Chart - Single Stage Heat Pump –Variable Speed or PSC Modulating Furnace . . . . . . . . . . . . . . . . . . 18Thermostat Chart - Two Stage Heat Pump –Variable Speed or PSC Modulating Furnace . . . . . . . . . . . . . . . . . . 19Combustion Air Inducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Combustion Airflow Path Through The FurnaceCasing to the Burner Compartment . . . . . . . . . . . . . . . . . . . . . . . . . 21Outside and Ambient Combustion Air . . . . . . . . . . . . . . . . . . . . . . . . 22Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Furnace Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32LIST OF TABLESUnit Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Coil Projection Dimensions - PC Series Coils . . . . . . . . . . . . . . . . . . 8Cabinet and Duct Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Recommended Filter Sizes (High Velocity 600 FPM) . . . . . . . . . . . . 9High Altitude Orifices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Ratings & Physical / Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . 11Estimated Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Unconfined Space Minimum Area . . . . . . . . . . . . . . . . . . . . . . . . . . 21Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Gas Rate (CU FT/HR) at Full Input . . . . . . . . . . . . . . . . . . . . . . . . . . 25Inlet Gas Pressure Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Nominal Manifold Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Blower Performance CFM - Any Position . . . . . . . . . . . . . . . . . . . . . 28These high efficiency, compact units employ induced combustion, reli-able hot surface ignition and high heat transfer aluminized tubular heatexchangers. The units are factory shipped for installation in upflow orhorizontal applications and may be converted for downflow applica-tions.These furnaces are designed for residential installation in a basement,closet, alcove, attic, recreation room or garage and are also ideal forcommercial applications. All units are factory assembled, wired andtested to assure safe dependable and economical installation and oper-ation.These units are Category I listed and may be common vented withanother gas appliance as allowed by the National Fuel Gas Code.SECTION I: SAFETYThis is a safety alert symbol. When you see this symbol onlabels or in manuals, be alert to the potential for personalinjury.Understand and pay particular attention to the signal words DANGER,WARNING, or CAUTION.DANGER indicates an imminently hazardous situation, which, if notavoided, will result in death or serious injury.WARNING indicates a potentially hazardous situation, which, if notavoided, could result in death or serious injury.CAUTION indicates a potentially hazardous situation, which, if notavoided may result in minor or moderate injury. It is also used toalert against unsafe practices and hazards involving only property dam-age.Improper installation may create a condition where the operation ofthe product could cause personal injury or property damage.Improper installation, adjustment, alteration, service or maintenancecan cause injury or property damage. Failure to carefully read andfollow all instructions in this manual can result in furnace mal-function, death, personal injury and/or property damage. Only aqualified contractor, installer or service agency should install thisproduct.