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Yanmar 6LY3 series manuals

6LY3 series first page preview

6LY3 series

Brand: Yanmar | Category: Engine
Table of contents
  1. safety precautions
  2. location of safety decals
  3. GENERAL SERVICE INFORMATION
  4. Table Of Contents
  5. Table Of Contents
  6. ly3-etp exterior views
  7. diesel fuel
  8. engine oil
  9. engine coolant
  10. engine outline drawings
  11. engine identification
  12. epa exhaust gas emission standard
  13. reduction and reversing gear
  14. principal engine specifications
  15. abbreviations and symbols
  16. unit conversions
  17. PERIODIC MAINTENANCE
  18. Table Of Contents
  19. periodic maintenance
  20. yanmar replacement parts
  21. periodic maintenance schedule
  22. inspection and maintenance of epa emission-related parts
  23. periodic maintenance procedures
  24. after initial 50 hours of operation
  25. every 50 hours of operation
  26. every 250 hours of operation
  27. every 500 hours of operation
  28. every 1000 hours of operation
  29. every 2000 hours of operation
  30. testing engine operation
  31. long-term storage
  32. ENGINE
  33. Table Of Contents
  34. Table Of Contents
  35. Table Of Contents
  36. special tools
  37. special hand tools
  38. measuring instruments
  39. draining the engine oil
  40. removing the mixing elbow
  41. removing the starter motor
  42. removing the fuel injection nozzles
  43. dye penetrant inspection procedure
  44. replacing freeze plugs
  45. fabricating a freeze plug driver
  46. cylinder head components and functions
  47. inspecting the cylinder head
  48. inspecting the pistons and piston pins
  49. inspecting the connecting rods
  50. inspecting the crankshaft
  51. inspecting the camshaft and tappets
  52. inspecting the tappets
  53. inspecting the push rods
  54. indexing the gear timing marks
  55. inspecting the flywheel and housing
  56. inspecting the intake / exhaust system
  57. installing the piston cooling nozzles
  58. installing the crankshaft
  59. installing the oil pump
  60. installing the drive shaft housing
  61. installing the oil pan
  62. installing the seawater pump
  63. installing the oil pressure regulating valve
  64. installing the cylinder head assembly
  65. installing the intercooler
  66. installing the intake manifold
  67. installing the coolant pump
  68. installing the fuel injection nozzles
  69. installing the heat exchanger
  70. installing the engine coolant hoses
  71. installing the engine air ducts
  72. injection pump
  73. FUEL SYSTEM
  74. Table Of Contents
  75. fuel system
  76. specifications
  77. fuel system diagram
  78. fuel injection pump components
  79. governor components and functions
  80. timer components and functions
  81. troubleshooting the fuel injection system
  82. fuel injection nozzle functions
  83. fuel injection nozzle components and functions
  84. fuel feed pump specifications
  85. testing the fuel feed pump
  86. fuel filter components and functions
  87. inspecting the fuel filter
  88. electronic control system
  89. engine control system diagram
  90. sensors and actuators
  91. injection quantity control diagram
  92. injection timing control diagram
  93. timer phase detection
  94. ecu control data management
  95. ecu data flow
  96. COOLANT SYSTEM
  97. Table Of Contents
  98. Table Of Contents
  99. coolant system
  100. coolant system components and functions
  101. assembling the seawater pump
  102. inspecting the heat exchanger
  103. inspecting the pressure cap
  104. installing the coolant recovery tank
  105. inspecting the thermostat
  106. bilge pump characteristics
  107. troubleshooting the bilge pump
  108. LUBRICATION
  109. Table Of Contents
  110. lubrication components and functions
  111. oil pump components
  112. oil pressure control valve components and functions
  113. replacing the oil filter
  114. oil cooler components and functions
  115. rotary waste oil pump components and functions (optional)
  116. TURBOCHARGER
  117. Table Of Contents
  118. Table Of Contents
  119. turbocharger components and functions
  120. seal structure of the compressor housing
  121. maintenance standards
  122. torque chart
  123. checking the rotor axial play
  124. checking the rotor radial play
  125. disassembling the turbocharger
  126. inspecting the turbocharger components
  127. installing the seal plate
  128. installing the compressor housing
  129. handling the turbocharger
  130. black smoke
  131. excessive oil consumption
  132. unusual sound or vibration
  133. Table Of Contents
  134. starter characteristics
  135. starter components
  136. starter operation
  137. ELECTRICAL AND ECU
  138. Table Of Contents
  139. inspecting the battery
  140. charging the battery
  141. precautions for battery storage
  142. wiring diagram
  143. warning devices
  144. sensors for oil pressure and boost pressure
  145. rocker switch panel
  146. control head (shift and throttle)
  147. TROUBLESHOOTING
  148. Table Of Contents
  149. troubleshooting
  150. preparation before troubleshooting
  151. troubleshooting blown fuses
  152. Troubleshooting by dtc fault codes
  153. list of dtc (diagnostic trouble codes)
  154. troubleshooting the temperature sensor
  155. Ecu connector pin configuration
  156. troubleshooting the pressure sensor
  157. wiring diagrams
  158. service standards
  159. cylinder head
  160. camshaft and gear train
  161. cylinder block
  162. connecting rod
  163. tightening torque for bolts and nuts
6LY3 series first page preview

6LY3 series

Brand: Yanmar | Category: Engine
Table of contents
  1. record of ownership
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Safety
  7. Safety Precautions
  8. LY3 Operation Manual
  9. Product Overview
  10. Component Identification
  11. Non-Operation Side
  12. Location of Labels
  13. Nameplate
  14. Function of Major Components
  15. Electronic Control System (ECS)
  16. Display
  17. Before You Operate
  18. fire and explosion
  19. Diesel Fuel
  20. Filling the Fuel Tank
  21. Bleeding the Fuel System
  22. Engine Oil
  23. Engine Oil Viscosity
  24. Engine Coolant
  25. Engine Coolant Specifications
  26. Cranking
  27. Daily Checks
  28. Check Diesel Fuel, Engine Oil and Engine Coolant Levels
  29. Engine Operation
  30. engine operation
  31. Starting the Engine
  32. Shifting
  33. cautions during operation
  34. Normal Shutdown
  36. periodic maintenance
  37. Precautions
  38. The Importance of Daily Checks
  39. Tightening Fasteners
  40. periodic maintenance schedule
  41. Emission-Related Parts
  42. periodic maintenance procedures
  43. Adjust the Propeller Shaft Alignment
  44. Every 50 Hours of Operation
  45. Check the Battery
  46. Every 250 Hours of Operation
  47. Drain the Fuel Tank
  48. Replace the Fuel Filter Element
  49. Replace the Anode
  50. Clean the Turbocharger Blower
  51. Adjust Alternator V-Belt Tension
  52. Check the Fuel Injector Spray Pattern
  53. Every 2000 Hours of Operation
  54. EPA Requirements
  55. Inspection and Maintenance
  56. Troubleshooting
  57. Troubleshooting Chart
  58. Troubleshooting Information
  59. Long-Term Storage
  60. Returning the Engine to Service
  61. Specifications
  62. epa warranty usa only
6LY3 series first page preview

6LY3 series

Brand: Yanmar | Category: Engine
6LY3 series first page preview

6LY3 series

Brand: Yanmar | Category: Engine
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