ABB IRB 8700-550/4.20 manuals
IRB 8700-550/4.20
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Overview of this manual
- HAC052852
- Product documentation
- How to read the product manual
- Safety
- Protective stop and emergency stop
- Safety actions
- Emergency release of the robot axes
- Make sure that the main power has been switched off
- Safety risks
- Moving robots are potentially lethal
- First test run may cause injury or damage
- Work inside the working range of the robot
- Enabling device and hold-to-run functionality
- Risks associated with live electric parts
- The unit is sensitive to ESD
- Hot parts may cause burns
- Safety risks related to pneumatic/hydraulic systems
- Brake testing
- Safety risks during handling of batteries
- Safety risks during work with gearbox lubricants (oil or grease)
- Safety signals and symbols
- Safety symbols on product labels
- Installation and commissioning
- Unpacking
- Working range
- Risk of tipping/stability
- Main dimensions
- On-site installation
- Attaching the robot and removing the fork lift accessory set
- Lifting the base plate
- Securing the base plate
- Lifting the robot with roundslings
- Returning of the ABB pallet
- Manually releasing the brakes
- Orienting and securing the robot
- Loads fitted to the robot, stopping time and braking distances
- Fitting equipment
- Restricting the working range
- Mechanically restricting the working range of axis 1
- electrical connections
- Installation of options
- Installing the motor cooling fans
- Start of robot in cold environments
- Maintenance
- Maintenance schedule and expected component life
- Maintenance schedule
- Expected component life
- Inspection activities
- Product manual - IRB
- Inspecting the oil level in axis-2 and 3 gearboxes
- Inspecting the oil level in axis-4 primary gearbox
- Inspecting the oil level in axis-4 secondary gearbox
- Inspecting the oil level in axis-5 gearbox
- Inspecting the oil level in axis-6 gearbox
- Inspecting the transparent plugs
- Inspecting the balancing devices
- Inspecting the cable harness
- Inspecting the information labels
- Inspecting the axis-1 mechanical stop pin
- Inspecting the additional mechanical stops
- Inspecting the fork lift accessories
- Inspecting the signal lamp (option)
- Inspecting dampers
- Replacement/changing activities
- Changing oil, axis-1 gearbox
- Changing oil in axis-2 and axis-3 gearbox
- Changing oil, axis-4 primary gearbox
- Changing oil, axis-4 secondary gearbox
- Changing oil, axis-5 gearbox
- Changing oil, axis-6 gearbox
- Replacing the SMB battery
- Lubrication activities
- Lubricating the cross roller bearing
- Cleaning activities
- Repair
- General procedures
- Mounting instructions for bearings
- Mounting instructions for seals
- Cut the paint or surface on the robot before replacing parts
- The brake release buttons may be jammed after service work
- Attaching lifting accessories
- Attaching lifting accessories to the wrist
- Cable harness
- Refitting the cable harness
- Replacing the SMB
- Replacing the brake release unit
- Upper and lower arms
- Replacing the wrist
- Replacing the axis-6 unit
- Replacing the turning disc
- Replacing the process turning disc
- Replacing the complete lower arm
- Replacing the parallel arm
- Frame and base
- Replacing the mechanical stop pin
- Replacing the parallel rod
- Unloading and restoring the balancing device
- Replacing the balancing devices
- Motors
- Replacing the axis-2 and axis-3 motors
- Replacing the axis-4 motor
- Replacing the axis-5 motor
- Replacing the axis-6 motor
- Gearboxes
- Replacing the axis-1 gearbox
- Replacing the axis-2 gearbox
- Replacing the axis-3 gearbox
- Replacing the axis-4 primary gearbox
- Replacing the axis-6 gearbox
- Calibration
- Calibration methods
- When to calibrate
- Synchronization marks and axis movement directions
- Calibration movement directions for all axes
- Updating revolution counters
- Calibrating with Axis Calibration method
- Calibration tools for Axis Calibration
- Installation locations for the calibration tools
- Axis Calibration - Running the calibration procedure
- Verifying the calibration
- Checking the synchronization position
- Decommissioning
- Scrapping of robot
- Decommissioning of balancing device
- Reference information
- Applicable standards
- Unit conversion
- Screw joints
- Weight specifications
- Standard toolkit
- Special tools
- Lifting accessories and lifting instructions
- Spare parts
- Circuit diagrams
- Index
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