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A123 Systems APR18650M1-A Assembly Manual

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Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Preface
  6. How to Use this Guide
  7. Related Documents and Resources
  8. Possible Dangers Involved With Handling Cells and Battery Packs
  9. Thermal Events
  10. Transportation, Storage and Disposal
  11. Transporting Batteries
  12. Table 2 – Steps required to transport a lithium ion battery
  13. Table 3 – Nominal energy and ELC of A123 cells
  14. Table 4 – US transportation classification of cells
  15. Table 6 – International transportation classification of cells
  16. Table 8 – International Air Transport Association (IATA) packaging and quantity restrictions (PI-965)
  17. Table 9 – International Air Transport Association (IATA) packaging and quantity restrictions (PI-966 & PI-967)
  18. Storing Batteries
  19. Nanophosphate Technology
  20. Power
  21. Figure 2 – AMP20 cells discharge curves at various temperatures
  22. Safety
  23. Life
  24. Battery Pack Design
  25. Design Overview
  26. Configuration of Cells in a Battery Pack
  27. Figure 5 – Example of AMP20 cells connected in series
  28. Figure 6 – Example of AMP20 cells connected in parallel
  29. Battery Pack Structural Design
  30. Figure 7 – Effect of AMP20 cell life with respect to surface pressure
  31. Figure 8 – AMP20 cell thickness variation wrt SOC for three representative AMP20 cells
  32. Figure 9 – Graph of the pressure vs. deflection of an example compliant pad for AMP20 Cells
  33. Figure 10 – Pressure on AMP20 cell face without compliant pad (left) and with compliant pad (right)
  34. Figure 12 – AMP20 cell corner that will vent under extreme internal pressure
  35. Figure 14 – APR18650 cell vents
  36. Figure 15 – Diagram of optional AMP20 cell cooling concept
  37. Cell Protection
  38. Figure 17 – Example AMP20 cell fuse pattern in cell terminals
  39. Figure 19 – Example of total system fusing strategy
  40. Figure 20 – Battery pack with representative short circuit faults
  41. Battery Pack Control (Monitoring and Management)
  42. Table 10 – Example of histogram data of temperature ranges and durations
  43. Figure 21 – AMP20 cell voltage vs. SOC at 23 °C
  44. Figure 23 – AMP20 cell temperature effects on OCV with respect to (wrt) SOC
  45. Figure 24 – AMP20 cell 60s, 20A DCR measurements wrt SOC at various temperatures
  46. Battery Pack Use
  47. Figure 25 – Battery voltage and current during recharge
  48. Figure 26 – AMP20 cell* capacity degradation vs. time for various recharge rates
  49. Summary of Battery Pack Validation
  50. Performance Testing
  51. Abuse Testing
  52. Compliance Testing
  53. Battery Pack Assembly
  54. Cell Welding
  55. Figure 28 – Two types of bus bars ultrasonically bonded in the center to each other
  56. Appendix A
  57. AMP20M1HD-A
  58. Table 16 – AMP20M1HD-A Max continuous charge currents wrt temperature and SOC
  59. Figure 30 – AMP20M1HD-A cell dimensions
  60. Figure 31 – Notes for AMP20M1HD-A cell dimensions drawing
  61. ANR26650M1-B
  62. Figure 32 – ANR26650M1-B cell diagram and dimensions
  63. APR18650M1-A
  64. Figure 33 – APR18650M1-A cell diagram and dimensions
  65. AHR32113M1Ultra-B
  66. Table 31 – AHR32113M1Ultra-B Max continuous charge currents wrt temperature and SOC
  67. Figure 34 – AHR32113M1Ultra-B cell diagram and dimensions
  68. Appendix B
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This manual is suitable for:
AHR32113M1Ultra-BAMP20M1HD-AANR26650M1-BAPR18650M1-A
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