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ACQ810-04
ABB ACQ810-04 Hardware Manual
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ABB ACQ810-04 Hardware Manual
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Hardware manual
Table of content
Contents
Table Of Contents
Table Of Contents
Table Of Contents
Table Of Contents
Table Of Contents
What this chapter contains
Safety in installation and maintenance
Grounding
General safety
Fiber optic cables
Categorization by frame size and option code
Terms and abbreviations
Layout
Control unit variants
Power connections and control interfaces
External control unit connection cables
Type designation label
Planning the layout of the cabinet
Layout examples, door open
Arranging the grounding inside the cabinet
Planning the cabinet placement on a cable channel
Planning the grounding of the cable shields at the cabinet lead-through
Planning the cooling
Preventing the recirculation of hot air
Required free space
Planning the placement of the control panel
Other regions
Requirements table
Additional requirements for high-output motors and IP23 motors
HXR and AMA motors
Selecting the power cables
Typical power cable sizes
Alternative power cable types
Additional US requirements
Signals allowed to be run in the same cable
Separate control cable ducts
Implementing thermal overload and short-circuit protection
Protecting the motor against thermal overload
Implementing the Safe torque off (STO) function
Implementing the Power loss ride-through function
Using a contactor between the drive and the motor
Implementing a bypass connection
Switching the motor power supply from drive to direct-on-line
Connecting a motor temperature sensor to the drive I/O
Safety
Checking the delivery
Motor and motor cable
Overall flowchart of the installation process
Assembly drawing (frame G1)
Assembly drawing (frame G2)
Connecting the power cables
Power cable connection procedure
Mounting the drive module into the cabinet
Mounting procedure
Assembly drawing of installing the drive module to the cabinet (frame G1)
Assembly drawing of installing the drive module to the cabinet (frame G2)
Removing the protective covering from the module air outlet
Removing the cover assembly of the external control unit
Fastening the control cable clamp plate
Mounting the external control unit
Mounting the control unit horizontally on a DIN rail
Wiring the modules
Connecting the control cables to the terminals of the control unit
Default I/O connection diagram
Jumpers
External power supply for the JCU control unit (XPOW)
Start interlock (XDI:A)
Control cable connection procedure of units with internal control unit (option +P905)
Cabinet
Heatsink
Fans
Replacing the main cooling fans
Replacing the drive module
Capacitors
Derating
Fuses (IEC)
Dimensions, weights and free space requirements
Losses, cooling data and noise
Electrical power network specification
Efficiency
Materials
CE marking
Category C3
Frame G1 – Drive module dimensions
Frame G1 – Drive module dimensions with optional cabling panels (+H381)
Frame G1 – Cabling panels (+H381) installed into a Rittal TS 8 cabinet
Frame G2 – Drive module dimensions
Frame G2 – Drive module dimensions with optional cabling panels (+H381)
Frame G2 – Cabling panels (+H381) installed into a Rittal TS 8 cabinet
Bottom plate
Example circuit diagram
Product and service inquiries
ABB industry-specific drives
Hardware manual
ACQ810-04 drive modules (200 to 500 kW, 300 to 700 hp)
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ACQ810-04
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