ABB industrial drivesHardware manualACQ810-04 drive modules (1.1…45 kW, 1…60 hp)

ABB ACQ810-04 Hardware Manual

What this chapter contains

Safety in installation and maintenance

Grounding

General safety

Fiber optic cables

Categorization by frame size and option code

Terms and abbreviations

Layout

Control unit variants

Power connections and control interfaces

External control unit connection cables

Type designation label

Planning the layout of the cabinet

Layout examples, door open

Arranging the grounding inside the cabinet

Planning the cabinet placement on a cable channel

Planning the grounding of the cable shields at the cabinet lead-through

Planning the cooling

Preventing the recirculation of hot air

Required free space

Planning the placement of the control panel

Other regions

Requirements table

Additional requirements for high-output motors and IP23 motors

HXR and AMA motors

Selecting the power cables

Typical power cable sizes

Alternative power cable types

Additional US requirements

Signals allowed to be run in the same cable

Separate control cable ducts

Implementing thermal overload and short-circuit protection

Protecting the motor against thermal overload

Implementing the Safe torque off (STO) function

Implementing the Power loss ride-through function

Using a contactor between the drive and the motor

Implementing a bypass connection

Switching the motor power supply from drive to direct-on-line

Connecting a motor temperature sensor to the drive I/O

Safety

Checking the delivery

Motor and motor cable

Overall flowchart of the installation process

Assembly drawing (frame G1)

Assembly drawing (frame G2)

Connecting the power cables

Power cable connection procedure

Mounting the drive module into the cabinet

Mounting procedure

Assembly drawing of installing the drive module to the cabinet (frame G1)

Assembly drawing of installing the drive module to the cabinet (frame G2)

Removing the protective covering from the module air outlet

Removing the cover assembly of the external control unit

Fastening the control cable clamp plate

Mounting the external control unit

Mounting the control unit horizontally on a DIN rail

Wiring the modules

Connecting the control cables to the terminals of the control unit

Default I/O connection diagram

Jumpers

External power supply for the JCU control unit (XPOW)

Start interlock (XDI:A)

Control cable connection procedure of units with internal control unit (option +P905)

Cabinet

Heatsink

Fans

Replacing the main cooling fans

Replacing the drive module

Capacitors

Derating

Fuses (IEC)

Dimensions, weights and free space requirements

Losses, cooling data and noise

Electrical power network specification

Efficiency

Materials

CE marking

Category C3

Frame G1 – Drive module dimensions

Frame G1 – Drive module dimensions with optional cabling panels (+H381)

Frame G1 – Cabling panels (+H381) installed into a Rittal TS 8 cabinet

Frame G2 – Drive module dimensions

Frame G2 – Drive module dimensions with optional cabling panels (+H381)

Frame G2 – Cabling panels (+H381) installed into a Rittal TS 8 cabinet

ACQ810-04

ACQ810-04-021A-4

ACQ810-04-028A-4

ACQ810-04-02A7-4

ACQ810-04-035A-4

ACQ810-04-03A0-4

ACQ810-04-03A5-4

ACQ810-04-040A-4

ACQ810-04-04A9-4

ACQ810-04-053A-4

ACQ810-04-053A-4+0E200+L511

ACQ810-04-067A-4

ACQ810-04-06A3-4

ACQ810-04-080A-4

ACQ810-04-08A3-4

ACQ810-04-11A0-4

ACQ810-04-14A4-4