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ABB ACS880-04 Hardware Manual

Also see for ACS880-04 drive modules: ManualUser manualFirmware manualElectrical planning instructionsApplication guide

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Contents
  1. list of related manuals
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Table Of Contents
  12. Table Of Contents
  13. Table Of Contents
  14. Table Of Contents
  15. Table Of Contents
  16. Contents of this chapter
  17. Contents of the manual
  18. Terms and abbreviations
  20. and 12-pulse supply units
  21. Simplified main circuit diagram
  22. Single-line circuit diagrams of ACS880-04 single drive module packages
  23. D8T + 3×R8i, 6-pulse
  25. D8T + 2×R8i, 12-pulse
  26. D8T + 3×R8i, 12-pulse
  27. Hardware of the supply and inverter modules
  28. Supply module (frame D7T)
  29. Supply module (frame D8T)
  30. Inverter module (frame R8i)
  31. Connectors X50...X53
  32. Overview of power and control connections
  33. Simplified power and control connection diagram
  34. Overview of the control connections on the BCU control unit
  35. Control devices
  36. PC connection
  37. Type designation labels
  38. Type designation key
  40. Lifting the modules
  42. Cabinet configuration overview
  43. ACS880-04 configurations in generic enclosures, 6-pulse
  44. ACS880-04 configurations in Rittal TS 8 enclosures, 12-pulse
  45. ACS880-04 configurations in generic enclosures, 12-pulse
  46. Supply unit with D8T modules (Rittal TS 8 enclosure, 6-pulse)
  47. Supply unit with D7T modules (Rittal TS 8 enclosure, 12-pulse)
  48. Supply unit with D8T modules (Rittal TS 8 enclosure, 12-pulse)
  49. Inverter unit with R8i modules (Rittal TS 8 enclosure, 6- and 12-pulse)
  50. ACS880-04 single drive module package
  51. Incoming cubicle
  52. RFI filter
  53. Installation examples
  54. Kits for 1×D8T
  55. Stage 1: Installation of common parts
  56. Stage 2: Module installation
  57. Stage 3: Quick connector installation
  58. Stage 4: DC busbars
  59. Stage 5: AC busbars to quick connector
  60. Stage 6: AC busbar installation
  61. Stage 7: Module installation
  62. Stage 8: Shroud installation
  63. D8T module in generic enclosure (6-pulse)
  64. D8T modules in Rittal TS 8 enclosure (6-pulse)
  65. Kits for 2×D8T
  71. Stage 6: AC fuse busbars installation
  74. D8T modules in generic enclosure (6- and 12-pulse)
  75. D8T modules in generic enclosure (6-pulse)
  76. R8i module in Rittal TS 8 enclosure (6- and 12-pulse)
  77. Kits for 1×R8i
  79. Stage 2: DC busbars and DC connection
  80. Stage 3: Module installation and lead-through for bottom plate installation
  81. Stage 4A: AC busbars and quick connector installation
  82. Stage 4B: Common AC output busbars and AC busbars installation
  83. Stage 5: Common mode busbars and DC connection flanges installation
  84. Stage 6: Shroud installation parts
  86. R8i modules in Rittal TS 8 enclosure (6- and 12-pulse)
  87. Kits for 2×R8i
  90. Stage 3: Module installation parts and lead-through for bottom plate
  91. Stage 4A: AC output busbars and quick connector installation
  92. Stage 4B: AC output interconnection busbars and quick connectors
  93. installation
  97. R8i modules in generic enclosure (6- and 12-pulse)
  99. D7T modules in Rittal TS 8 enclosure (12-pulse)
  100. Kits for 2×D7T
  102. Stage 2: Module installation parts
  103. Stage 3: Module installation
  104. Stage 4: AC busbars to the module
  105. Stage 5: DC busbars
  106. Stage 6: Shroud installation
  107. D8T modules in Rittal TS 8 enclosure (12-pulse)
  108. Kits for 2×D8T, 12-pulse
  111. Stage 3: Quick connectors
  112. Stage 4: DC busbar installation
  114. Stage 6: AC busbars to main AC installation
  115. Stage 7: Module installation, DC connection flanges
  119. Electrical safety precautions
  120. Checking the insulation of the assembly
  121. Connecting the power cables
  122. Connection diagram (12-pulse)
  123. Connection procedure of the supply cables
  124. Connection procedure of the motor cables
  125. Grounding the motor cable shield at the motor end
  126. Connecting the control cables
  127. Module fiber optic connectors
  128. Connecting a PC
  129. Installing optional modules
  130. Installation beside the control unit
  133. Start-up procedure
  134. Setting up the parameters, and performing the first start
  135. Switching the unit off
  137. Maintenance intervals
  138. Maintenance timers and counters
  139. Cleaning the door air inlets (IP22 and IP42)
  140. Cleaning the door air inlets (IP54)
  141. Power connections and quick connectors
  142. Fans
  143. Replacing the cooling fan of the supply module (frame D8T)
  144. Replacing the cooling fan of the inverter module (frame R8i)
  145. Replacing the direct-on-line cooling fan of the module (frame R8i, option +C188)
  146. Replacing the internal circuit board compartment fan (frames D8T and R8i)
  147. Replacing the IP54 cooling fan
  148. Cabinets with other fan types
  149. Supply and inverter modules
  150. Replacing the supply module (frame D8T)
  151. Replacing the inverter module (frame R8i)
  152. Capacitors
  153. Control units
  154. LEDs and other status indicators
  155. Reduced run
  156. Resuming normal operation
  158. Kit code
  159. D8T + 2×R8i, 6-pulse
  160. Control electronics for D8T modules
  161. Control circuit plug connectors
  162. Mechanical installation accessories and tools (1×D8T, Rittal TS 8 enclosure)
  163. Ramp
  164. AC busbars
  165. DC-side components (1×D8T, Rittal TS 8 enclosure)
  166. DC connection flanges
  167. Cabinet ventilation kits (400 mm)
  168. Air outlet kits
  169. Cooling fans
  170. Mechanical installation accessories and tools (1×D8T, generic enclosure)
  171. DC-side components (1×D8T, generic enclosure)
  172. Main switch-disconnectors
  173. Main AC fuses
  174. Varistor kit (UL/CSA)
  175. Control panel (2×R8i)
  176. Control electronics for R8i modules
  178. Mechanical installation accessories and tools (2×R8i, Rittal TS 8 enclosure)
  179. Shrouds
  180. DC-side components (2×R8i, Rittal TS 8 enclosure)
  181. Common mode busbars and DC connection flanges
  182. AC-side components (2×R8i, Rittal TS 8 enclosure)
  183. Cabinet ventilation kits (600 mm)
  186. Mechanical installation accessories and tools (2×R8i, generic enclosure)
  187. DC-side components (2×R8i, generic enclosure)
  188. AC-side components (2×R8i, generic enclosure)
  189. Common mode filters
  192. Mechanical installation accessories and tools (2×D8T, Rittal TS 8 enclosure)
  195. DC-side components (2×D8T, Rittal TS 8 enclosure)
  197. Mechanical installation accessories and tools (2×D8T, generic enclosure)
  198. DC-side components (2×D8T, generic enclosure)
  199. Main switch-disconnectors and main circuit breakers
  200. Main circuit breaker and wagon cover
  202. Supply unit AC fuses
  203. Main contactors
  211. Control panel (3×R8i)
  212. Mechanical installation accessories and tools (1×R8i, Rittal TS 8 enclosure)
  214. DC-side components (1×R8i, Rittal TS 8 enclosure)
  216. Quick connector
  217. Mechanical installation accessories and tools (3×R8i, generic enclosure)
  218. DC-side components (3×R8i, generic enclosure)
  219. AC-side components (3×R8i, generic enclosure)
  220. Cabinet ventilation kits (800 mm)
  225. Fiber optic cables
  226. Mechanical installation accessories and tools (3×D8T, generic enclosure)
  227. DC-side components (3×D8T, generic enclosure)
  233. D8T + 4×R8i, 6-pulse
  237. Control panel (4×R8i)
  239. D7T + 2×R8i, 12-pulse
  240. Control electronics for D7T modules
  241. Mechanical installation accessories and tools (2×D7T, Rittal TS 8 enclosure)
  242. AC-side components (2×D7T, Rittal TS 8 enclosure)
  243. DC-side components (2×D7T, Rittal TS 8 enclosure)
  276. D8T + 4×R8i, 12-pulse
  283. Definitions
  284. Derating
  285. Type equivalence table
  286. Fuses
  287. Supply module DC fuses (internal)
  288. Contents of the main circuit breakers
  289. Main circuit breakers (115 V)
  290. UL/CSA
  292. Dimensions and weights
  293. Inverter modules
  294. Free space requirements
  295. Allowable mounting orientations
  296. Losses, cooling data and noise
  297. Losses and cooling data for modules
  298. Tightening torques
  299. Control unit connection data (BCU)
  300. Ambient conditions
  301. Materials
  302. Typical power cable sizes
  303. Auxiliary circuit current consumption
  304. Disclaimers
  306. Layout and connections
  307. Default I/O connection diagram of the supply unit
  308. Default I/O connection diagram of the inverter unit
  309. External power supply for the control unit (XPOW)
  310. DIIL input
  311. Safe torque off (XSTO, XSTO OUT)
  312. Control unit connector data
  313. Ground isolation diagram (BCU)
  315. Compliance with the European Machinery Directive
  316. Wiring
  317. Single inverter unit (internal power supply)
  318. Frame n×R8i inverter unit (internal power supply)
  319. Multiple inverter units (internal power supply)
  320. Multiple inverter units (external power supply)
  321. Operation principle
  322. Maintenance
  323. Safety data
  324. Abbreviations
  329. Quick connectors (frame R8i)
  331. Main switch-disconnector
  332. Main contactor
  333. Main circuit breaker
  334. E4.2S-A (IEC/UL/CSA)
  335. AC fuses
  336. DC fuses
  338. Auxiliary contacts
  339. Handle
  340. BCU control unit
  341. DPMP-01 door mounting kit
  343. Common mode filter
  344. RFI filter and related accessories
  345. Oval toroid kit
  346. Oval toroid
  348. Component designations used in the diagrams
  351. Product and service inquiries
ABB ACS880-04 Hardware Manual Manual pdf 356 page image
356 The Safe torque off function Multiple inverter units (internal power supply)+24 V OUT1SGNDIN1IN2OUT1SGNDIN1IN2OUT1SGNDIN1IN2KXSTOControl unitXSTOControl unitXSTOControl unitInverter unitInverter unitInverter unit
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ACS880-04 drive modules
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