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ABB ACS880-104 Hardware Manual

Also see for ACS880-104: ManualElectrical planning instructionsApplication guideElectrical Planning GuideFirmware manual

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Contents
  1. list of related manuals
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Table Of Contents
  12. Table of contents
  13. Table of contents
  14. safety instructions
  15. related documents
  16. terms and abbreviations
  18. Overview diagram of the drive system
  19. Inverter module hardware
  20. Frames R1i to R4i
  21. Module layout – Frame R4i
  22. Overview circuit diagram of an inverter cubicle
  23. Frame R5i
  25. Frames R6i and R7i
  26. Module layout
  27. Overview circuit diagram of a frame R6i inverter unit
  28. Overview circuit diagram of a frame R7i inverter unit
  29. Frame R8i and multiples
  31. Connectors X50...X53
  32. Fiber optic connectors
  33. Overview circuit diagram of a frame R8i inverter unit
  34. Overview circuit diagram of a frame 2×R8i inverter unit
  35. Inverter unit control interfaces
  36. Overview of control connections of the BCU control unit
  37. The ACS-AP-x control panel
  38. type designation label
  40. Unpacking – Frames R6i...R8i
  42. Installation examples
  43. R1i...R4i modules in a 400 mm wide Rittal TS 8 enclosure
  44. Overview of kits
  45. Stage 1: Installation of common parts
  46. Stage 2: Installation of bottom plate
  47. Stage 3: Installation of mounting plate
  48. Stage 4: Installation of DC busbars
  49. Stage 5: Installation of mounting plate shrouds
  50. Stage 6: Installation of inverter modules and air guides
  51. Stage 7: Installation of du/dt filters
  52. R1i...R4i modules in a 600 mm wide Rittal TS 8 enclosure
  61. R1i...R4i modules in a 800 mm wide Rittal TS 8 enclosure
  70. R5i modules in a 400 mm wide Rittal TS 8 enclosure
  74. Stage 3: Installation of inverter module mounting plate
  76. Stage 5: Installation of front mounting plate
  77. Stage 6: Installation of inverter modules
  79. R5i modules in a 600 mm wide Rittal TS 8 enclosure
  88. One R6i/R7i module in a 400 mm wide Rittal TS 8 enclosure
  92. Stage 3: Installation of support beams
  93. Stage 4 (R6i): Installation of DC busbars and charging components
  94. Stage 4 (R7i): Installation of DC busbars and charging components
  95. Stage 5: Installation of common mode filters
  96. Stage 6A: Installation of AC busbars (without du/dt filters)
  97. Stage 6B: Installation of AC busbars (with du/dt filters)
  98. Stage 7: Installation of inverter module
  99. Stage 8: Installation of shrouding brackets
  100. One R8i module in a 400 mm wide Rittal TS 8 enclosure
  103. Stage 2A: Installation of DC busbars (1) (without DC switch/charging)
  104. Stage 2B: Installation of DC busbars (1) (with DC switch/charging)
  105. Stage 3: Installation of module installation parts and lead-throughs
  106. Stage 5A: Installation of DC busbars (2) (without DC switch/charging)
  107. Stage 5B: Installation of DC busbars (2) (with DC switch/charging)
  108. Stage 6: Installation of shrouding
  110. Two R8i modules in a 600 mm wide Rittal TS 8 enclosure
  118. Stage 7: Installation of inverter modules
  119. One R8i module in a 400 mm wide generic enclosure
  120. Two R8i modules in a 600 mm wide generic enclosure
  121. Three R8i modules in a 800 mm wide generic enclosure
  123. general notes
  124. Optical components
  125. Brake resistor assembly
  126. Power connections – Frames R1i...R5i
  127. Frames R3i...R5i
  128. Power connections – Frames R6i...R8i
  129. R7i inverter module
  130. R8i inverter unit
  131. Connection procedure
  132. Grounding the motor cable shield at the motor end
  133. Replacing ACS800 R8i modules with ACS880 R8i modules
  134. Connecting the control cables – All frame sizes
  135. Installing optional modules
  136. Installation of an FSO-xx safety functions module
  137. Installation onto a BCU control unit (Frame R8i and multiples)
  138. Installation beside the control unit
  139. Connecting a PC
  140. Panel bus (Control of several inverter units from one control panel)
  141. installation checklist
  143. Checks/Settings with no voltage connected
  144. Powering up the inverter unit
  145. Checks with voltage connected to the inverter unit
  147. Maintenance timers and counters
  148. Cleaning
  149. Cleaning the door air inlets
  150. Cleaning the door air inlets (IP54)
  151. Cooling fans
  152. Frames R3i and R4i
  153. Frame R5i – Main cooling fan
  154. Frame R5i – Auxiliary cooling fan
  156. Frame R8i – Main cooling fan (modules without option +C188)
  157. Frame R8i – Direct-on-line main cooling fan (option +C188)
  158. Frame R8i – Circuit board compartment fan
  159. Replacing the cabinet cooling fans
  160. Replacing a frame R6i/R7i inverter module
  161. Replacing a frame R8i inverter module
  162. Capacitors
  163. Control panel
  164. led indications
  165. Reduced run
  166. Resuming normal operation
  168. Kit code key
  169. Frames R1i...R4i
  170. ACS-AP-x control panel
  171. DC-side components
  172. Module-specific DC fuse bases (IEC, UL)
  173. AC-side components
  174. Mechanical installation accessories
  175. Cabinet ventilation
  176. Air outlet kits
  180. DC bus installation parts
  181. Main DC switch/disconnector kits
  183. Fuse base shroud kit
  185. cooling fan
  188. DC bus installation parts (for Rittal TS 8 enclosures)
  189. DC switch/disconnector kits
  190. DC connection kit (for Rittal TS 8 enclosures)
  191. DC busbars with common mode filter holder (for Rittal TS 8 enclosures)
  193. Mechanical installation accessories and tools
  194. Lifting device
  197. Cooling fan for IP54 air outlets
  200. Control electronics
  201. Wire sets for use with the reduced run function
  202. DC connection parts 1 of 2 (for Rittal TS 8 enclosures)
  203. DC connection parts 1 of 2 (for generic enclosures)
  204. DC connection parts 2 of 2 (for Rittal TS 8 or generic enclosures)
  205. Common mode filters
  206. DC fuses (IEC, UL)
  208. Charging kits
  209. Charging resistors
  211. Lead-through kit
  212. Ramp (for Rittal TS 8 enclosures)
  213. Shrouding
  215. Cooling fans for IP54 air outlets
  217. Derating
  218. Allowable mounting orientations
  219. Dimensions and weights
  220. Free space requirements
  221. Input power (DC) connection
  222. control connections
  223. Materials
  224. Standards
  225. Auxiliary power consumptions
  226. Fuse data
  227. electrical connections
  228. Cable lugs
  230. Layout and connections
  231. ZCU-14 layout and connections
  232. BCU layout and connections
  233. Default I/O connection diagram (ZCU)
  234. Default I/O connection diagram (BCU)
  235. External power supply for the control unit (XPOW)
  236. AI1 or AI2 as a Pt100, Pt1000 or KTY84 sensor input
  237. DIIL input
  238. FSO-xx safety functions module connection (X12)
  239. Control unit connector data
  241. Compliance with the European Machinery Directive
  242. Cable types and lengths
  243. Single inverter unit (internal power supply)
  244. Frame n×R8i inverter unit (internal power supply)
  245. Multiple inverter units (internal power supply)
  246. Multiple inverter units (external power supply)
  247. Operation principle
  248. Maintenance
  249. Safety data
  250. Abbreviations
  251. Declaration of conformity
  253. Planning the braking system
  254. Selecting the brake resistor
  255. EMC compliance of the complete installation
  256. mechanical installation
  257. Start-up
  258. technical data
  259. Resistor dimensions
  260. Resistor connectors on inverter modules
  262. Frame R1i
  263. Frame R2i
  264. Frame R3i
  265. Frame R4i
  267. Frame R6i
  268. Frame R7i
  269. Frame R8i
  270. Frame R8i with option +P942 (ACS800 retrofit)
  272. BCU control unit
  273. DPMP-01 door mounting kit
  274. DC fuses and fuse bases
  275. Mersen US271MI (R227600C) fuse disconnector (for 27 × 60 mm fuses)
  276. DC fuse blocks for frames R5i...R8i (Bussmann)
  277. Switchgear and charging components
  278. OS160GD04F
  279. OS200DZ22F
  280. OT_ switch/disconnectors
  281. OT400E11
  282. OT400E22
  283. OT400U11
  284. OT400U22
  285. OT600U11, OT630E11
  286. OT1200U__, OT1600E
  287. OT2500E22
  288. OHB_ switch handles
  289. OHB274J12
  290. AF190-30-22-13 contactor
  291. Charging controller
  292. CAV 120 C resistor
  293. Miscellaneous components
  294. Output (du/dt) filters for frames R1i...R5i
  296. Insertion/extraction ramp for frame R8i modules
  298. Component designations used in the diagrams
  300. Frames R1i...R4i – Sheet 001 (Main circuit, control unit)
  301. Frames R1i...R4i – Sheet 020 (Auxiliary voltage distribution)
  302. Frames R1i...R4i – Sheet 026 (Cabinet cooling fan control)
  303. Frame R5i – Sheet 001 (Main circuit, control unit)
  304. Frame R5i – Sheet 020 (Auxiliary voltage distribution)
  305. Frame R5i – Sheet 026 (Cabinet cooling fan control)
  306. Frame R6i – Sheet 001 (Main circuit, control unit)
  307. Frame R6i – Sheet 020 (Auxiliary voltage distribution)
  308. Frame R7i – Sheet 001 (Main circuit, control unit)
  309. Frame R7i – Sheet 020 (Auxiliary voltage distribution)
  310. Frame R8i (with DC switch) – Sheet 001 (DC circuit)
  311. Frame R8i (with DC switch) – Sheet 005 (Inverter module)
  312. Frame R8i (with DC switch) – Sheet 020 (Auxiliary voltage distribution)
  313. Frame R8i (with DC switch) – Sheet 040 (Control unit)
  314. Frame R8i (with DC switch) – Sheet 061 (STO)
  315. Frame 2×R8i – Sheet 001 (DC circuit)
  316. Frame 2×R8i – Sheet 003 (Inverter modules)
  317. Frame 2×R8i – Sheet 020 (Auxiliary voltage distribution)
  318. Frame 2×R8i – Sheet 040 (Control unit)
  319. Frame 2×R8i – Sheet 061 (STO)
  320. further information
ABB ACS880-104 Hardware Manual Manual pdf 71 page image
Cabinet construction 71Overview of kits
/ 404
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ACS880-104
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