Contents - Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Overview of this manual
- Circuit diagram
- Spare part lists
- Product manual, spare parts - IRB
- Product documentation, M2000/M2000A
- Product documentation, IRC5
- How to read the product manual
- Safety
- Protective stop and emergency stop
- Safety actions
- Emergency release of the robot axes
- Make sure that the main power has been switched off
- Safety risks
- Moving robots are potentially lethal
- First test run may cause injury or damage
- Work inside the working range of the robot
- Enabling device and hold-to-run functionality
- Risks associated with live electric parts
- The unit is sensitive to ESD
- Hot parts may cause burns
- Safety risks related to pneumatic/hydraulic systems
- Brake testing
- Safety risks during handling of batteries
- Safety risks during work with gearbox lubricants (oil or grease)
- Safety signals and symbols
- Safety symbols on product labels
- Installation and commissioning
- Robot transportation precautions
- Securing the robot with a transport support
- Unpacking
- Working range, IRB 7600 - 150/3.5
- Working range, IRB 7600 - 340/2.8
- Working range, IRB 7600 - 400/2.55, IRB 7600 - 500/2.55
- Working range, IRB 7600 - 500/2.3
- Risk of tipping/stability
- On-site installation
- Lifting robot with lifting slings
- Lifting robot with roundslings
- Manually releasing the brakes
- Lifting the base plate
- Securing the base plate
- Orienting and securing the robot
- Fitting equipment on robot
- Installation of base spacers (option)
- Extended working range, axis 1 (option 561-1)
- Installation of cooling fan for motors (option)
- Installation of Foundry Plus Cable guard (option no. 908-1)
- Loads fitted to the robot, stopping time and braking distances
- Signal lamp (option)
- Restricting the working range
- Mechanically restricting the working range of axis 1
- Mechanically restricting the working range of axis 2
- Mechanically restricting the working range of axis 3
- Installation of position switches (option)
- Electrical connections
- Start of robot in cold environments
- Maintenance
- Maintenance schedule and expected life
- Maintenance schedule
- Expected component life
- Inspection activities
- Inspecting the oil level in axis-1 gearbox
- Inspecting the oil level in axis-2 gearbox
- Inspecting the oil level in axis-3 gearbox
- Inspecting the oil level in axis-4 gearbox
- Inspecting the oil level in axis-5 gearbox
- Inspecting the oil level in axis-6 gearbox
- Inspecting the balancing device
- Inspecting the cable harness
- Inspecting the axis-1 mechanical stop pin
- Inspecting the mechanical stops on axes 1, 2, and 3
- Inspecting the damper on axes 2 to 5
- Inspecting the position switch on axes 1, 2, and 3
- Inspecting the information labels
- Inspecting the UL lamp
- Changing/replacement activities
- Changing oil, axis-1 gearbox
- Changing oil, axis-2 gearbox
- Changing oil, axis-3 gearbox
- Changing oil, axis-4 gearbox
- Changing oil, axis-5 gearbox
- Changing oil, axis-6 gearbox
- Replacing the SMB battery
- Lubrication activities
- Cleaning activities
- Cleaning the IRB 7600
- Service Information System, M2000
- Description of Service Information System (SIS)
- SIS system parameters
- Setting the SIS parameters
- Reading the SIS output logs
- Exporting the SIS data
- Repair
- General procedures
- Mounting instructions for bearings
- Product manual - IRB
- Mounting instructions for seals
- Cut the paint or surface on the robot before replacing parts
- The brake release buttons may be jammed after service work
- Complete robot
- Replacement of cable harness, axes 5-6
- Replacement of complete arm system
- Upper and lower arm
- Replacement of complete wrist unit
- Replacement of complete upper arm
- Replacement of complete lower arm
- Replacement of lower arm shaft
- Frame and base
- Replacement of brake release board
- Replacement of spherical roller bearing, balancing device
- Replacement of balancing device
- Unloading the balancing device using hydraulic press tool
- Restoring the balancing device using a hydraulic press tool
- Motors
- Replacement of motor axis 2
- Replacement of motor, axis 3
- Replacement of motor, axis 4
- Replacement of motor, axis 5
- Replacement of motor, axis 6
- Gearboxes
- Replacement of gearbox, axis 2
- Replacement of gearbox, axis 3
- Replacement of gearbox, axis 4
- Replacement of gearbox, axis 5
- Replacement of gearbox, axis 6
- Calibration
- Calibration methods
- When to calibrate
- Synchronization marks and axis movement directions
- Calibration movement directions for all axes
- Updating revolution counters
- Calibrating with Axis Calibration method
- Calibration tools for Axis Calibration
- Installation locations for the calibration tools
- Axis Calibration - Running the calibration procedure
- Calibrating with Calibration Pendulum method
- Verifying the calibration
- Checking the synchronization position
- Decommissioning
- Scrapping of robot
- Decommissioning of balancing device
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ContentsChapterEnvironmental information about the robot and its components.DecommissioningUseful information when performing installation, maintenance orrepair work. Includes lists of necessary tools, additional documents,safety standards etc.Reference informationComplete spare part list shown in exploded views.Spare part listDetailed illustrations of the robot with reference numbers to thepart list.Exploded viewsReference to the circuit diagram for the robot.Circuit diagramReferencesProcedures in this product manual contain references to the following manuals:NoteDocument IDDocument name3HAC044350-001Product manual - IRB 7600 Foundry Prime3HAC049113-001Product manual, spare parts - IRB 76003HAC023934-001Product specification - IRB 76003HAC13491-1Product specification - IRB 7600 M2000/M2000A3HAC13347-1Circuit diagram - IRB 76003HAC025744-001M20043HAC031045-001Operating manual - General safety information i3HAC021313-001Product manual - IRC5IRC5 with main computer DSQC 639.3HAC047136-001Product manual - IRC5IRC5 with main computer DSQC1000.3HAC021333-001Product manual - S4Cplus M20003HAC022419-001Product manual - S4Cplus M2000A3HAC050941-001Operating manual - IRC5 with FlexPendant3HAC7793-1User’s guide - S4Cplus (BaseWare OS 4.0)3HAC16578-1Operating manual - Calibration PendulumM20043HAC050944-001Operating manual - Service Information SystemM2000/M2000A3HAC022907-001Operating manual - Levelmeter Calibration3HAC042927-001Technical reference manual - Lubrication in gear-boxes3HAC050948-001Technical reference manual - System parametersM20043HAC051016-001Application manual - Additional axes and standalone controllerM20003HAC9299-1Application manual - External axesi This manual contains all safety instructions from the product manuals for the manipulators and thecontrollers.Additional document referencesDocument IDDocument name3HAC030421-001Application manual - CalibWare Field 5.0Continues on next page10 Product manual - IRB 76003HAC022033-001 Revision: V© Copyright 2007 - 2018 ABB. All rights reserved.Overview of this manualContinued
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