Bacharach INJECTOR CALIBRATOR CD3 Installation & Operation Instruction

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Bacharach INJECTOR CALIBRATOR CD3 Installation & Operation Instruction Manual pdf 49 page image

Instructions 67-9319 Bacharach, Inc. Page 3-23INJECTOR CALIBRATOR CD3 OPERATION3.2.6 Mounting DD Injector Type 8.2 LiterBefore mounting injectors, check cambox to be surethat cam 77-0610 (53, 71, 92, 92 Marine or 8.2 L) ismounted on the camshaft.You will need injector holder assembly 67-8525which includes the adapter, two angle spacers, aspacer block, and an injector holder with key.3.2.6.1 Spacer Block1. Attach the spacer block to the cambox over thetwo dowel pins on the push rod guide.NOTE: Make sure the spacer block isflush against the push rod guide.3.2.6.2 Discharge Head2. Install the discharge head (67-5696) into theclamp cylinder socket with the quick connectsocket set for easy hose connection.NOTE: When discharge heads are in-stalled for the first time, wet O-ring withcalibration fluid for easier installation.3. Insert the flowmeter tube with the quickconnect plug into the discharge head.3.2.6.3 Body to Seat ClampNOTE: The body-to-seat air clampingis not needed for 8.2 Liter injectors. Tokeep them out of the way, activate the aircylinders and leave them in clampedposition during testing.4. Lift the pulley cover to expose the camshaftpulleys and flywheel.5. Rotate flywheel by hand (the barring tool in-serted in holes in flywheel can help in turningthe flywheel) until the white painted area onthe flywheel shows through the window.6. Close the pulley cover. Cover must be closed forthe main drive motor to operate.7. To clamp the injector, press and hold down theHOLD TO OPERATE buttonFigure 3-50. DD Type 8.2 Liter InjectorAccessoriesFigure 3-51. Accessory SetupFigure 3-52. Body to Seat ClampSpacer BlockInjector HolderDischarge Head InjectorKey1 Cambox 1 Push rod guide 1 Spacer block1 Dowl pin 3 Flowmeter tube 2 Discharge head8 BODY TO SEAT CLAMP7 HOLD TO OPERATE