PG80VTLB: Installation, Start-up, Operating and Service and Maintenance InstructionsManufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.31SERVICE LABELA221515Fig. 46 – Service LabelSTART-UP, ADJUSTMENT, AND SAFETYCHECKGENERALMaintain 115-V wiring and ground. Improper polarity will result in rapidflashing control diagnostic light and Status code (10.1) is displayed.Thefurnace will NOT operate.3. Make thermostat wire connections at the 24-V terminal block onthe furnace control. Failure to make proper connections will resultin improper operation. (See Fig. 24 - Fig. 29).4. Gas supply pressure to the furnace must be greater than 4.5-in. w.c.(0.16 psig) but not exceed 14-in. w.c. (0.5 psig).5. Check all manual-reset switches for continuity.6. Replace blower compartment door. Door must be in place tooperate furnace.Start-Up Procedures1. Purge gas lines after all connections have been made.2. Check gas lines for leaks.3. To Begin Component Self-Testa. Remove thermostat wire connected to R terminal on control toensure no thermostat demands are present.b. Temporarily depress blower door switch to power the controlboard.c. To initiate the component test sequence, the control must be in(idL) mode. no thermostat demands (W, Y, G). SelectWARNING!FIRE HAZARDFailure to follow this warning could result in personal injury, death orproperty damage.This furnace is equipped with manual reset limit switches in the gascontrol area. The switches open and shut off power to the gas valve, if aflame rollout or overheating condition occurs in the gas control area.DO NOT bypass the switches. Correct problem before resetting theswitches.CAUTION!CUT HAZARDFailure to follow this caution may result in personal injury.Sheet metal parts may have sharp edges or burrs. Use care and wearappropriate protective clothing, safety glasses and gloves whenhandling parts, and servicing furnaces.WARNING!FIRE OR EXPLOSION HAZARDFailure to follow this warning could result in personal injury, death,and/or property damage.Never purge a gas line into a combustion chamber. Never test for gasleaks with an open flame. Use a commercially available soap solutionmade specifically for the detection of leaks to check all connections. Afire or explosion may result causing property damage, personal injuryor loss of life.WARNING!ELECTRICAL SHOCK HAZARDFailure to follow this warning could result in personal injury, or death.Blower access door switch opens 115-V power to control. Nocomponent operation can occur unless switch is closed. Caution mustbe taken when manually closing this switch for service purposes.CAUTION!SHOCK HAZARDFailure to follow this caution could result in personal injury.Do not tape or permanently allow the door switch to be bypassed.Temporarily depress the door switch with one hand while accessing theservice buttons with your other hand. Do not touch uninsulatedelectrical components.