VLT® 5000/6000/8000 Series Transportation and uncratingTo lessen the possibility of damage it is recommendedthat the crated VLT frequency converter islocated as close to the final installation siteas possible before uncrating.Door and ceiling clearances must be considered whenmoving and installing the VLT frequency converter.See below table for the crate dimensions:Dimensions mm (inches):H W DIP 00 2096(82.52)1219(48.0)699(27.52)Nema 1 (IP20) / 542324(91.5)1321(52.0)724(28.5)Weight kg (lbs):VLT5300/6350/8350/8550VLT5350/6400/8350/8550VLT5450/6500/8350/8550VLT5500/6550/8350/8550IP 00 548 (1208) 583 (1385) 628 (1385) 653 (1440)Nema 1(IP 20)654 (1442) 689 (1519) 734 (1618) 759 (1673)IP 54 664 (1464) 699 (1541) 744 (1640) 769 (1695)A qualified person with a forklift or other similarlifting device will be needed to remove the VLTfrequency converter from the crate.To open the crate:• Remove the metal locking tabs that secure the toppanel of the crate, this will give access to the liftingrings on the top of the VLT frequency converter.• On IP 00 versions remove the supportingbrace bolted to the lifting rings.• A forklift or similar lifting device should beused at this time to ensure the stability of theVLT frequency converter while the rest of thecrate is removed. Position the lifting deviceto the front side of the crate.• The VLT frequency converter should be lifted usinga spreader bar or other similar lifting device. Lift theVLT frequency converter slightly, using all four liftingrings, distributing the weight as evenly as possible.MG.56.A2.02 - VLT is a registered Danfoss trademark4

General warning

Introduction

Transportation and uncrating

Key diagram for VLT 5300-5500 / VLT 6350-6550 / VLT 8350-8550

Mechanical installation

Pre-installation

Cable site

Electrical installation

RFI switch

Electrical installation, enclosure

Terminal adapter kit

Cable cross-section and length

Mains connection

Motor connection

Brake connection (VLT 5000 Series ONLY)

Motor and DC coils connections on IP 00

Control cable routing

Connection example

Electrical installation procedures

Electrical installation, control leads

Danfoss VLT 5000 Series Manual

About this manual

Quick start

The PROFIBUS option card

Physical connection

LEDs

Address switches

Timing

PPO description

Parameters and data type structures

Spontaneous messages

SYNC and FREEZE

Control word/status word

Example 1: PCV portion and control word reference value

Example 2: Process data from the VLT

Example 3: Array treatment

GSD file

Warning and alarm messages

Additional display readings

Parameter list 4

VLT 5000 Series

Applications

VLT LonWorks Option Card

Collision Detection

Routers and Bridges

Installation Instructions

Resource files

System Performance

Status LED

Service LED Patterns and Descriptions

Drive Status Bit Definitions

Network Timer Functions

Parameter Access Error Codes

Alarm Descriptions

Parameter List

MG.90.G1.02 - VLT is a registered Danfoss trademark

Assumptions

Profibus DP

Master-controlled frequency converters

Bus topology

Profibus DP V1

Cable lengths and number of nodes

Diagram bus connection

Frequency converter response time behaviour

PCA processing

Parameter description

Control word/Status word

Status word according to profidriveprofile

Status word according to fc standard

Bus reference value

Examples

Example 2: Process data from the frequency converter

Parameters

Read/Write on VLT frequency converters

Warnings and alarm messages

Warning word, extended Status word and Alarm word

Station address

Extended Diagnosis

Parameter list

Glossar

Abbreviations used

PCA interface

operating instructions

Danish

English

Warning against unintended start

German

French

Avertissement démarrages imprévus

Spanish

Advertencia contra arranque no deseado

Italian

Avvertenze contro l'avviamento involontario

Swedish

Varning för oavsiktlig start

Installation av mekanisk broms

Dutch

Waarschuwing voor onjuiste start

Finnish

Varoitus ei-toivotusta käynnistyksestä

Portuguese

Advertência contra partidas indesejadas

Installation

Status LEDs

Modbus RTU Message Structure

FC Protocol Control Word Bit Description

I I I I I Input/Output terminals

I I I I I Fundamentals of the SyncPos program

Starting the SyncPos option step-by-step

Optimizing the PID-Controller

I I I I I Programming with SyncPos 5

I I I I I Software Reference

All commands from ACC to #INCLUDE

I I I I I Parameter Reference

VLT parameters

SyncPos parameters

I I I I I Messages and Error Reference

Glossary terms

What's new in PC Software 2.1x Option Card Software 3.1x

Index

Safety

Quick Setup

Available literature

Technical data

Electrical data

Fuses

Mechanical dimensions

Safety earthing

Connection of motor

Electrical installation - brake cable

Electrical installation - 24 Volt external DC supply

Electrical installation - control cables

Electrical installation - bus connection

Electrical installation - EMC precautions

Use of emc-correct cables

Electrical installation - earthing of control cables

Control panel (LCP)

Control panel - control keys

Parameter selection

Initialisation to factory setting

Connection examples

Application configuration

Local and remote control

Control with brake function

References - single references

References - multi-references

Automatic Motor Adaptation, AMA

Mechanical brake control

PID for process control

PID for speed control

Quick discharge

Flying start

Normal/high overload torque control,open loop

Parameters - Operation and Display

Programming

Parameters - Load and motor

Parameters - References and limits

Parameters - Inputs and outputs

Parameters - Special functions

Parameters - Serial communication

Parameters - Technical functions and diagnostics

Trouble-shooting

Display - Status messages

Warnings and alarms

Warnings

Software version

Safety regulations

How to select your frequency converter

Ordering form VLT 5000 Series - Typecode

Selection of modules and accessories

PC Software tools

Accessories for VLT 5000 Series

Serial communication

Control Word According to FC Profile

Status Word according to FC Profile

Control word according to Fieldbus Profile

Status word according to Fieldbus Profile

Telegram example

Conveyor belt

Pump

Gantry Crane

Torque control, speed feedback

VLT 5000 controllers

PID for torque controller (open loop)

Galvanic Isolation (PELV)

Extreme Running Conditions

Peak voltage on motor

Switching on the input

Derating

Motor thermal protection

Aggressive environments

Efficiency

CE labelling

Required compliance levels

Definitions

Factory settings

VLT 6000 series

VLT 8000 Series

VLT 5300