MAKING MODERN LIVING POSSIBLEInstallation GuideVLT® Plus PanelVLT® Frequency Converter Series FC 102 • FC 202 • FC 301 • FC 302vlt-drives.danfoss.com

installation guide

Introduction

Product Overview

Product Variant Examples

kW and 400 kW Enclosure

Approvals and Certifications

Safety

before commencing repair work

Weights

electrical installation

specifications

Danfoss VLT Series Installation Manual

VLT AQUA Drive FC 202

How to Read these Operating Instructions

Before Commencing Repair Work

IT Mains

How to Install

Receiving the Frequency Converter

Mechanical Dimensions

Rated Power

Mechanical Installation

Terminal Locations - Enclosure Type D

Terminal Locations - E Enclosures

Terminal Locations - Enclosure type F

Cooling and Airflow

Installation on the Wall - IP21 (NEMA 1) and IP54 (NEMA 12) Units

IP21 Drip Shield Installation (Enclosure Types D1 and D2)

Outside Installation/NEMA 3R Kit for Rittal Enclosures

Installation on Pedestal

Installation of Input Plate Options

Installation of Mains Shield for Frequency Converters

Electrical Installation

Grounding

Shielded Cables

tion

Mains Connection

Mains Disconnectors

F Enclosure Mains Contactors

Access to Control Terminals

Electrical Installation, Control Cables

Switches S201, S202, and S801

Connection Examples

Final Set-up and Test

Additional Connections

Motor Thermal Protection

How to operate the frequency converter

How to Operate Numeric LCP (NLCP)

Changing Data

Changing of Data Value, Step-by-Step

How to programme the frequency converter

Commonly Used Parameters - Explanations

Parameter Menu Structure

Extended Options Cabinets

Purpose of the Manual

Internal Controller Functions

Installation

Lifting

Grounding Requirements

Grounding IP20 Enclosures

Motor Connection

Terminal Locations: D5h-D8h

Motor Cable

Access

Control Terminal Types

Wiring to Control Terminals

Optional Equipment

Contactor

Start Up and Commissioning

Applying Power

Local-control Test

System Start Up

User Interface

Setting LCP Display Values

Navigation Keys

Uploading Data to the LCP

Programming

Control Terminal Programming Examples

International/North American Default Parameter Settings

Remote Programming with MCT 10 Set-up Software

Application Examples

Status Messages

Warnings and Alarms

Warning and Alarm Definitions

Fault Messages

Specifications

Power-dependent Specifications

General Technical Data

Fuse Tables

Start/Stop

Pulse Start/Stop

Approvals

Avoid unintended Start

Mechanical installation

Electrical installation

dc bus connection

brake connection option

relay connection

control terminals

electrical installation and control cables

How to Test Motor and Direction of Rotation

Submersible Pump Application

How to operate numeric LCP (NLCP)

tips and tricks

Q1 My Personal Menu

Q5 Changes Made

main menu

default settings

Troubleshooting

Brakes 2

fault messages

general specifications

Special Conditions

Index

Digital In/Out 5

Profibus 9

Wiring Schematic

AC Mains Connection

Safe Torque Off (STO)

Installation Check List

Commissioning

Parameter Settings

Basic Programming

Asynchronous Motor Set-up

Automatic Energy Optimisation (AEO)

Checking Motor Rotation

Application Set-up Examples

Maintenance, Diagnostics and Troubleshooting

Warning and Alarm Types

List of Warnings and Alarms

Mains Supply 3x200-240 V AC

Mains Supply 1x380-480 V AC

Mains Supply 3x380-480 V AC

Mains Supply 3x525-600 V AC

Mains Supply 3x525-690 V AC

Mains Supply

Ambient Conditions

Connection Tightening Torques

Fuses and Circuit Breakers

Power Ratings, Weight, and Dimensions

Appendix

Motor Requirements

Symbols, Abbreviations, and Conventions

Safety Instructions

Installation of the VLT

Operation and Maintenance

Parameter Set-up

Parameter Set-up for Ex-e and Ex-n Motors

Tripping Function

Installation in Combination with VLT ® PTC Thermistor Card MCB 112

STO Commissioning Test

Service and Maintenance

STO Technical Data

Interior View of Enclosures E1h and E2h

Interior View of Enclosures E3h and E4h

Control Shelf

Local Control Panel (LCP)

Operating Environment

Installation and Cooling Requirements

E1h/E2h Mechanical Installation

E3h/E4h Mechanical Installation

Connecting the Motor

Connecting the AC Mains

Connecting to Ground

Terminal Dimensions

Control Wiring

Pre-start Check List

LCP Menu

Programming the Drive

Testing Before System Start-up

System Start-up

Wiring Configuration Examples

Wiring for Start/Stop

Wiring for External Alarm Reset

Wiring for a Motor Thermistor

Maintenance, Diagnostics, and Troubleshooting

Cable Specifications

Fuses

Enclosure Dimensions

Enclosure Airflow

Fastener Torque Ratings

Voltage/Current Input Selection (Switches)

Local Control Panel Operation

Commissioning via [Main Menu]

Power Ratings, Weight and Dimensions

Disposal

Setting Address Switches

Reassembling Cover

No Communication with the Frequency Converter

Drive Module

Menus

Programming the Drive System

Entering System Information

Q3 Function Set-ups

Testing Before System Startup

System Startup

RS485 Network Connection

Mechanical Brake Control


Contents installation guide Table Of Contents Table Of Contents Introduction Product Overview Product Variant Examples kW and 400 kW Enclosure Approvals and Certifications Safety before commencing repair work Weights electrical installation specifications	MAKING MODERN LIVING POSSIBLEInstallation GuideVLT® Plus PanelVLT® Frequency Converter Series FC 102 • FC 202 • FC 301 • FC 302vlt-drives.danfoss.com Next / 40