Sync Control for Eaton 9395P and 93PM 24User’s and Installation GuideFigure 3-10 Eaton 93PM UPS X11 Terminal Block Detail

Introduction

Conventions Used in This Manual

Safety Warnings

For More Information

Installation Plan and Unpacking

Eaton Sync Control Wiring Preparation

Eaton Sync Control Installation

Installation and Wiring with an Eaton 93PM UPS

Eaton Sync Control Operating Instructions

Operation

Customer Monitoring

Maintenance Operations

Recycling the used Eaton Sync Control

Warranty

Technical Data

Eaton 9393PM User And Installation Manual

Power Xpert 9395P

Customer Interface

Advanced Battery Management

Distributed Bypass System

Variable Module Management System and High Alert modes

Using this manual

For more information

Safety warnings

UPS installation plan and unpacking

Environmental and installation considerations

Table 3-3: Air conditioning or ventilation requirements during full load operation

Figure 3-2. UPS cabinet dimensions (right side view)

Figure 3-4. UPS cabinet dimensions (bottom view)

Figure 3-5. UPS cabinet center of gravity

Figure 3-6. Remote EPO switch dimensions

UPS system power wiring preparation

Table 3-5: Separate rectifier input UPM ratings and external wiring requirements for the 9395P 500 kVA / 600 kVA

Table 5-6: UPS cabinet power cable terminations for the 9395P 500 kVA / 600 kVA

Table 5-7: Recommended installation parts (not supplied by Eaton Corporation)

Table 5-9: Recommended bypass and output circuit breaker ratings

UPS system interface wiring preparation

Distributed bypass power wiring preparation

Inspecting and unpacking the UPS cabinet

Figure 3-8. Eaton 9395P 500 kVA / 600 kVA cabinet as shipped on pallet

UPS system installation

Figure 4-1. Removing left side shipping bracket, ISBM and FI-UPM

Figure 4-2. Removing right side shipping bracket, ISBM and FI-UPM

Field installed UPM (FI-UPM) installation

Figure 4-3. Distributed bypass wire length

Installing UPS external and battery power wiring

Figure 4-4. Conduit and wire entry locations

Figure 4-5. UPS power terminal locations - part a The terminals in the circle are not included in IOM units

Figure 4-6. UPS power terminal locations - separate rectifier feed

Figure 4-7. Front view

Battery wiring

Installing interface connections

Figure 4-8. Typical alarm relay connection

Figure 4-9. Interface terminal locations

Figure 4-10. Terminal blocks TB1, TB2, and TB3 connector assignments

TB1 battery interface connections

X-Slot connections

Figure 4-12. X-Slot communication bays

Installing a remote EPO switch

Table 4-2: Remote EPO wire terminations

Figure 4-15. Normally-closed remote EPO switch wiring

Installing options, accessories, and distributed bypass control wiring

Installing options and accessories

Table 5-1: HotSync CAN Bridge Card interface connections

Installing distributed bypass control wiring

Figure 5-3. Distributed bypass system CAN and Pull-Chain simplified interface wiring

Table 5-2: CAN Bridge Card wiring terminations

Figure 5-6. Distributed bypass Pull-Chain wiring with MOBs

Table 5-4: Pull-Chain wiring terminations with MOBs

Understanding UPS operation

Single UPS

Figure 6-2. Path of current through the UPS in normal mode

Bypass mode

Variable Module Management System

Battery mode

Figure 6-5. Path of current through the UPS in battery mode

UPS system oneline configurations

Figure 6-6. UPS system – common rectifier feed, common battery, Dual-Feed configuration

Figure 6-7. UPS system – common rectifier feed, separate battery, Dual-Feed configuration

Figure 6-8. UPS system with a Field Upgrade UPM – common rectifier feed, common battery, Dual-Feed configuration

Figure 6-9. UPS system with a Field Upgrade UPM – common rectifier feed, separate battery, Dual-Feed configuration

Figure 6-10. Simplified Dual-Feed UPS with maintenance bypass panel

Multiple UPS distributed bypass system

Normal mode – distributed bypass

Bypass mode – distributed bypass

Battery mode – distributed bypass

Multiple UPS distributed bypass system oneline configurations

Figure 6-14. Typical distributed bypass system (1+1 and 2+0 configurations)

Figure 6-15. Typical distributed bypass system (2+1 and 3+0 configurations)

Figure 6-16. Typical distributed bypass system (3+1 and 4+0 configurations)

UPS operating instructions

Control panel

Color Touchscreen Control Panel

Using the Color Touchscreen Control Panel

Using the Touch Screen

Using the Main Menu Buttons

Power Maps Screen (Online Mode)

Figure 7-7. Main Menu and Power Maps Screen (Online Mode)

Power Maps Screen (Bypass Mode)

Meters Summary Screen

Figure 7-14. Input Meters Screen

Input Meters Detail Screen

Figure 7-19. Battery Meters Screen

System Events Main Screen

System Status Screen and Controls

Figure 7-26. System Status Screen

Figure 7-28. Module Control Detail Screen

Settings Screen

Energy Advantage Architecture (EAA) Screen

Statistics Basic Screen

important safety instructions

Figure 1-1. Power Xpert 9395P Field Installed UPM

Symbols, Controls, and Indicators

Getting Help

Field Installed UPM Installation Plan and Unpacking

Figure 3‐1. FI-UPM Cabinet Dimensions (Front View)

Figure 3‐2. FI-UPM Cabinet Dimensions (Right Side View)

Figure 3‐4. FI-UPM Cabinet Dimensions (Bottom View)

Inspecting and Unpacking the FI-UPM Cabinet

Figure 3‐7. Power Xpert 9395P FI-UPM Cabinet as Shipped on Pallet

Field Installed UPM Installation

Figure 4-1. Removing the Left Side Shipping Bracket

Mechanical Installation

Figure 4-3. UPS Cabinet Wire Entry Plate and Knockout Locations

Electrical Installation

installation checklist

Figure 2‐1. Eaton Sync Control Dimensions – Front View

Figure 2‐2. Eaton Sync Control Dimensions – Side Views

Inspecting and Unpacking the Eaton Sync Control

Installation

Figure 3‐1. Typical Eaton Sync Control Wiring Terminal Locations

Figure 3‐2. Eaton Sync Control TB1 Terminal Block Detail

Figure 3‐3. TB6 Terminal Block Detail

Figure 3‐5. Eaton 9395P UPS Interface Locations for Eaton Sync Control

Figure 3‐6. Relay Interface Card End View

Figure 3‐8. Industrial Relay Card

Installation and Wiring with an Eaton 9395P SBM

Figure 3‐9. SBM Control Pan Interface Terminal Locations

Figure 3‐10. TB1 and TB2 Interface Terminal Detail

Figure 3‐12. Terminal Block TB2 Connector Assignments

Figure 3‐14. SBM to UPS Interconnection System Control Wiring

Operating Instructions

Figure 4‐1. Typical Eaton Sync Control Block Diagram with a Eaton 9395P UPS, or 9395 SSBM

Figure 4‐3. Eaton Sync Control Controls and Indicators

9393PM