Eaton Crouse-Hinds Series Installation & Maintenance Information

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Eaton Crouse-Hinds Series Installation & Maintenance Information Manual pdf 1 page image

INSTALLATIONMountingA) Pole Mount with SFA6 Slipfitter1. Using the ½” bolts, nuts and lock washers provided, securely fasten the floodlight yoke tothe flange on the SFA6 slipfitter. Refer to Figure 1 for slipfitter assembly. Torque the boltsto 45 lbs.-ft.NOTE: Angular positioning of the floodlight will be done later.2. Place the SFA6 slipfitter adapter with the secured floodlight onto the 2” pole top tenon.3. Secure by tightening the slipfitter base bolts. Torque base bolts to 19 lbs.-ft.B) Wall Bracket Mount - Wall Mount Using SWB6 Wall Mount Bracket and SFA6 Slipfitter1. Determine the mounting location of the SWB6 bracket using the bolt hole pattern shownin Figure 2.2. Mount the SWB6 bracket (with elbow pointing up) using four (4) ½” bolts or lag screws(not provided) or by welding in position.3. Using the ½” bolts, nuts and lock washers provided, securely fasten the floodlight yoke tothe flange on the SFA6 slipfitter. Torque the bolts to 45 lbs.-ft.4. Position the SFA6 slipfitter onto the SWB6 bracket.5. Secure by tightening the slipfitter base bolts. Torque base bolts to 19 lbs.-ft.C) Yoke Mount - Wall Mount Using Floodlight Yoke Only1. Using floodlight yoke as a template, mark and drill desired location on mounting surface.2. Secure floodlight yoke to surface using ½” bolts or lag screws (not provided).WIRINGA) Pole Mount with SFA6 Slipfitter1. For SFA6 Slipfitter Adapter: Remove the access cover by loosening the two (2) self-tappingscrews. Set aside for reassembly later.2. Using access opening, pull #16-3 type SO cord (or other extra hard usage portable cord)supply wire from customer supplied wire chamber through pole. Using the NCG7575 cableconnector provided, position a minimum overall length of 3 ft. cord for final connection tolight fixture. Use a small amount of HTL thread lubricant when installing cord connectorand install according to instructions supplied with connector. Securely tighten cordconnector into slipfitter.3. Strip cord insulation jacket back 3 inches and strip each conductor 3/8”.4. Secure the access cover as follows: For SFA6 slipfitter, secure cover by tightening the two(2) self-tapping screws against SFA body. For SFA6 SS slipfitter, attach access plate withfour (4) screws and lock washers.Proceed to C) Wiring the Floodlight on the next page.B) Wall Mount with or without SWB6 Wall Mount Bracket and SFA6 Slipfitter1. When using the SWB6 wall bracket and SFA6 slipfitter, plug the ¾” NPT entry on the SFA6slipfitter with Crouse-Hinds series plug PLG2 (not supplied).2. To make the required wiring transition to portable cord, use Crouse-Hinds series GRFX229S752 outlet box, with GRF10SA S752 cover and GASK643 gasket. See Figure 4. Wallmount the outlet box adjacent to the floodlight yoke or SWB6 wall mount bracket, if used.Champ® HID Floodlight150-400 WattsInstallation & Maintenance InformationSAVE THESE INSTRUCTIONS FOR FUTURE REFERENCEIF 1226APPLICATIONChamp® nR Series Floodlights are suitable for use in the following hazardous (classified)locations as defined by the National Electrical Code (NEC®), Canadian Electrical Code (CEC) andInternational Electrotechnical Commission (IEC):• Class I, Division 2, Groups A, B, C, D; Class I, Zone 2, IIC• Class I, Zone 2, AEx nR (AEx nA nR with outlet box), Group IIC• IEC Zone 2, Ex nR IICWe are using UL 60079-0 6th Edition, UL 60079-15 4th Edition, CSA C22.2 No. 60079-0 2011Revision and CSA C22.2 No. 60079-15 2012 Revision.Type “n” protection is defined in IEC60079-15 as “A type of protection applied to electricalapparatus such that, in normal operation, the electrical apparatus is not capable of igniting asurrounding explosive gas atmosphere and a fault capable of causing ignition is not likely tooccur.”This luminaire is a restricted breathing product. Restricted breathing, identified by the marking“Ex nR” (AEx nR in the U.S.) means that an enclosure is sufficiently well sealed to limit the entryof flammable gas to below explosive concentration.The Champ nR Series Floodlight comes standard as a “restricted breathing” luminaire. Thatmeans it restricts vapors and gases from entering inside the luminaire. Therefore, please retainand use the sealing cord connector (located on the bottom right corner of the luminaire) with 16-3type SOW or equal cord.Refer to the floodlight nameplate for specific classification information, maximum ambienttemperature suitability, and corresponding operating temperature (T-number).Champ nR Series Floodlight Type 4X/IP66 construction is designed for use indoors and outdoorsin marine and wet locations, where moisture, dirt, corrosion, vibration and rough usage may bepresent.Champ nR Series Floodlights are supplied for use with a choice of voltages (120, 208, 220, 240,277, 480, tri-tap, multi-tap, etc.), frequencies (50 Hz or 60 Hz), and light sources (high pressuresodium (HPS), metal malide (MH)) in ratings of 150 through 400 watts.IF 1226 • 11/15 Copyright © 2015, Eaton’s Crouse-Hinds Division Page 1WARNINGTo avoid the risk of fire, explosion or electric shock, this product should be installed,inspected and maintained by a qualified electrician only, in accordance with all applicableelectrical codes.WARNINGTo avoid electric shock:• Be certain electrical power is OFF before and during installation and maintenance.• Floodlight must be supplied by a wiring system with an equipment grounding conductor.To avoid burning hands:• Be sure line power to the ballast assembly is OFF for at least 15 minutes to allow thecapacitor to discharge.• Make sure lens and lamp are cool when performing maintenance.To avoid explosion:• Make sure the supply voltage is the same as the floodlight voltage.• Do not install where the marked operating temperatures exceed the ignitiontemperature of the hazardous atmosphere.• Do not operate in ambient temperatures above those indicated on the floodlightnameplate.• Do not position the floodlight beyond the aiming range limits depicted on page 2.• Use only the lamp and wattage specified on the floodlight nameplate.• Use proper supply wiring as specified on the floodlight nameplate.• All gasket seals must be clean.• Before opening, electrical power to the floodlight must be turned off. Keep tightlyclosed when in operation.• To maintain restricted breathing properties, do not substitute cable fitting suppliedwith fixture.WARNINGFigure 1 - SFA61/2” BoltsAccessCoverFloodlightYoke(4) Base BoltsSlipfitterFigure 2 -SWB6 Bolt Hole PatternIMPORTANT!• Under no circumstances may wire splices be used in the slipfitter or pole. Usecontinuous length supply cord from fixture to approved customer supplied wiringchamber.• Note: For Class I, Zone 2, refer to NEC 505.15(c) or 501.10(b). Wiring must beinstalled in accordance with NEC 400.14.CGB294SA#16-3TypeSOWCordFigure 3 - Pole Mount with SFA6 SlipfitterFigure 4GASK643GRF10SA S752GRFX229 S752