Powerware SeriesEaton 240V Extended Battery Module(EBM 240)User's Guide®For use with the Eaton 5125 or 9125 UPS (5000/6000 VA)

Eaton Powerware Series User Manual

important safety instructions

Introduction

Figure 1-1. Powerware 9390 UPS (40–80 kVA) with UPS Sidecar

Figure 1-2. Powerware 9390 UPS (100–160 kVA) with UPS Sidecar

Installation Information

Conventions Used in This Manual

Safety Warnings

Getting Help

Installing the UPS Sidecar

Figure 2-1. 80 kVA UPS with UPS Sidecar

UPS Sidecar Installation – Parallel Redundant Configuration

Figure 2-3. UPM 1 to UPM 2 Joining Brackets

Installing Line-up-and-Match Parallel Redundant Power Wiring

Standalone Parallel Redundant Installation

Installing Standalone Parallel Redundant Power Wiring

Installing UPS Sidecar TB1 Interface Connections

installation checklist

Understanding Operation

Maintenance Bypass Mode with UPS Sidecar

UPS Sidecar Features, Controls, and Operation

Rectifier Input Breaker (RIB)

UPS Sidecar Controls

UPS Sidecar Operation – Maintenance Bypass Configuration

Transferring the UPS from Maintenance Bypass

UPS Sidecar Operation – Parallel Redundant Configuration

installation information

bottom view

front view

Powerware Series

special symbols

advertencias de seguridad

UP Setup

Clearances

Selecting an Installation Option

UPS Only Installation

UPS Terminal Block Wiring

Input Isolation Transformer Installation

UPS-Mounted Bypass Switch Installation

Wiring the MBM/PDM

Wall-Mounted Bypass Switch Installation

Wall-Mounted Bypass Switch Setup

Wiring the Wall-Mounted Bypass Switch

Stabilizing the Cabinet

Extended Battery Module Installation

Communication

Installing Communication Options and Control Terminals

Communication Options

X-Slot Cards

LanSafe Power Management Software

Remote Emergency Power-off

Programmable Signal Inputs

Operation

Display Functions

User Settings

UPS Startup

Starting the UPS on Battery

Internal Bypass Startup

Wall-Mounted Maintenance Bypass Startup

UPS Shutdown

UPS Maintenance

Using the UPS-Mounted Maintenance Bypass Switch

Using the Wall-Mounted Bypass Switch

Specifications

Battery Specifications

Typical Alarms and Conditions

Silencing the Alarm

Warranty

Load Protection Guarantee (US and Canada)

belangrijke veiligheidsinstructies

avvisi di sicurezza

viktig sikkerhetsinformasion

Installation

Unpacking the Cabinet

Preparing the Rack

Installing the Input and Output Wiring

EBM Setup

Rack Setup for the EBM

UPS Setup

Rack Setup for the UPS

Installing the UPS Internal Batteries

EBM Installation

Standalone UPS Installation

Parallel UPS Installation

New Multiple Parallel UPS Installation

Single Parallel-Ready UPS Installation

UPS Installation into an Existing Parallel System

Standalone UPS Initial Startup

Parallel System Initial Startup

Changing the Language

Operating Modes

Battery Mode

UPS Startup and Shutdown

Starting a Parallel System

Starting the UPS on Internal Bypass

Standalone UPS Shutdown

Parallel System Shutdown

Setting Power Strategy

Setting the Battery Low Alarm Level

Control Terminals

Installing REPO for a Parallel System

Parallel Communication

Metering

Replacing Batteries

How to Replace UPS Internal Batteries

Testing New Batteries

Replacing the Electronics Module

Replacing a UPS in a Parallel System

Recycling the Used Battery or UPS

Troubleshooting

Physical Features

DC Cabling Between Cabinets

Periodic Float Charge

Battery Charger Module Installation

Battery Charger Module Replacement

Service and Support

INTRODUCTION

SAFETY WARNINGS

Removing and Replacing the Front Doors

EBC Front Door

Unloading the Cabinet(s)

JOINING THE CABINETS

ELECTRICAL INSTALLATION

Wiring Installation

UPS Only Wiring

Parallel UPS Wiring

Options Cabinet with MBS Wiring

Options Cabinet with Dual-Feed Wiring

Options Cabinet with Output Transformer Wiring

Wiring Specifications and Diagrams

EXTENDED BATTERY CABINET INSTALLATION

PERMANENT MOUNTING INSTALLATION

COMMUNICATION

Remote Monitor Panel

Industrial Relay Card

PARALLEL COMMUNICATION

OPERATION

Initial Startup

Configuring the UPS for EBCs

Parallel Operation

Restarting the Parallel System

UPS MAINTENANCE

Using the UPS Maintenance Bypass Switch

Single UPS Bypass

Parallel UPS Bypass

SPECIFICATIONS

TROUBLESHOOTING

WARRANTY

Startup for FES/QFES 850 VA–3.1 kVA or FER/QFER 1.8–3.1 kVA UPSs

Startup for the FER/QFER 4.3–7 kVA UPS

Using the Control Panel

Entering Passwords

Displaying and Changing Parameters

Using the Configuration Menu

Automatic System Test

Parameters

Extended Power Outages

Communication Port

Connecting a Terminal or Computer to the RS-232 Port

Entering Commands from a Terminal or Computer

Remote Monitoring

Remote Shutdown

control panel

Maintenance

Alarm and Inverter Logs

Reading the Inverter Log from a Control Panel

Reading the Alarm Log from a Terminal or Computer

Two-Year Limited Warranty (US and Canada)

Planning the Cabinet Location

Checking the Accessory Kit

Installing the PDR

Removing the Side Panel with Breakers

Removing the Exterior Doors and Interior Barriers

Wiring Input and Output Power

Replacing the Interior Barriers, Exterior Doors, and Side Panels

Completing the Installation Checklist

EMS Meter Levels

Menu Map

Setup Options

Initial Configuration

Startup and Shutdown

Updating the Firmware

Configuration Schematics

S 164201798 Rev

Rackmount Setup

Plug-Receptacle Installation

High-Voltage PDM Installation

Plug-Receptacle PDM Rear Panels

Hardwired Installation

Hardwired PDM Rear Panels

Load Segments

Cable Tray Installation (Optional)

Wallmount Installation

Rack Installation

Advanced Metering Installation (Optional)

Breakers

LED Display

Alarm and Power Indicators

install the card