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Factory Five Racing MK4 ROADSTER Assembly Manual

Also see for Mk4 Roadster: Assembly manualAssembly manualAssembly manual

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Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. General Information
  8. Safety Notice
  9. Safety Tips
  10. How to use This Book
  11. What You Need
  12. Serial Number Identification
  13. Tools List
  14. Required Supplies
  15. Disassembly of the kit
  16. Unpacking Your Kit
  17. Body Removal
  18. Aluminum Removal
  19. Chassis Assembly
  20. Rivet Spacing Tool
  21. Front Suspension
  22. Front upper control arm
  23. Pivot endplay
  24. Front Coil-Over Shock Assembly
  25. Spindles
  26. Front Suspension Torque Specs Chart
  27. Front Brakes
  28. Solid Axle Rear Suspension
  29. Link Rear Suspension
  30. upper link
  31. Rear Axle
  32. Panhard Bar Frame mount
  33. Rear Coil-Over Shock Assembly
  34. Panhard Bar
  35. link Rear Suspension Torque Specs Chart
  36. Optional Independent Rear Suspension – Standard width
  37. Mustang IRS Specifications
  38. upper control arms
  39. lower control arms
  40. Installation
  41. Fluids
  42. Alignment specs
  43. Optional IRS Brakes
  44. E-brake cables
  45. Wilwood brake routing
  46. Wilwood e-brake adapter
  47. Firewall & Driver Front Footbox Aluminum
  48. Pedal Box
  49. Clutch safety switch mount
  50. Clutch Cable Quadrant
  51. Clutch Quadrant stop
  52. Frame Installation
  53. Master Cylinders
  54. Balance Bar adjustment
  55. Accelerator Pedal
  56. Steering System
  57. Steering Shaft
  58. Upper Steering Shaft
  59. Cockpit Aluminum
  60. Passenger Footbox
  61. Passenger Floor
  62. Driver Floor
  63. U-Joint Cover
  64. Transmission Tunnel rear corners
  65. Cockpit rear corners
  66. Fuel Tank Vent
  67. Fuel Pick-up
  68. Fuel Gauge Sender
  69. Fuel filler neck
  70. Fuel tank install
  71. Fuel filter
  72. Hard lines
  73. Brake System
  74. Front flexible brake lines
  75. Hard brake lines
  76. Banjo bolt torque specs
  77. Chassis wiring harness
  78. Cockpit rear wall
  79. Battery Mounting and Cable
  80. Drivetrain Install
  81. Engine Prep
  82. oil filter relocator
  83. Engine/Transmission Installation
  84. Engine Ground
  85. Transmission Mount
  86. Driveshaft
  87. Solid axle
  88. Headers and J-pipes
  89. Fuel line to engine
  90. Oil Filter Relocator
  91. Clutch Cable
  92. Accelerator Cable
  93. Carbureted applications
  94. Interior Fitment
  95. Engine Wiring
  96. Cooling System
  97. Fan Mounting
  98. Radiator Mounting
  99. Stainless Radiator Hoses
  100. Overflow Tank
  101. Fan Wiring
  102. Emergency Brake
  103. Cables
  104. Handle and Cable Adjustment
  105. Axle and Fuel Tank Vents
  106. Aluminum panels
  107. Driver Footbox Side Aluminum
  108. Seats
  109. Nameplate
  110. Gauges and Dash
  111. Horns
  112. Steering Wheel
  113. Rollbar
  114. Rolling Chassis Check
  115. IRS Axle Nuts
  116. Wheels
  117. Footbox Fitment
  118. Driver Footbox Aluminum
  119. Body Section
  120. Frame preparation
  121. Mounting the Body
  122. Front Quick Jacks/Front mounts
  123. Hood
  124. Hood Hinge
  125. Hood Handles
  126. Hood Scoop
  127. Windshield
  128. Doors
  129. Door Latch
  130. Trunk
  131. Trunk Hinge
  132. Trunk Latch
  133. Body Stripes/centerline
  134. Body Cut-outs
  135. Tail light
  136. Turn Signal
  137. License plate light
  138. Side exhaust
  139. Headlights
  140. Side louver
  142. Roll bar
  143. Final Prep
  144. Body Painting
  145. Final Assembly
  146. Radiator Aluminum
  147. Carpet
  148. Seats Harness lap belt
  149. Emergency Brake Boot
  150. Seat Final Install
  151. Shifter Handle and Boot
  153. Turn Signals
  154. Tail lights
  155. gas cap
  156. Side Louvers
  157. Weatherstripping
  158. Final Body Mounting
  159. Hood mounting
  160. Rollbar mounting
  161. Door and Latch mount
  162. Windshield Mounting
  164. Fuel tank access covers
  165. Final Trunk Mounting
  166. Interior Rearview Mirror
  167. Side Mirror
  168. Light wiring
  169. Check straps
  170. Under door Aluminum
  171. Steering wheel center section
  173. Aluminum Splash guards
  174. Front Wheel
  175. Rear Wheel
  176. Finishing Touches
  177. Headlight Alignment
  178. Alignment Specifications
  179. adjusting the upper control arm
  180. Optional Parts
  181. Performance Reference Material and Technical Support
  182. Maintenance
  183. rear end
  185. EFI Engines
  186. Oil Cooler
  187. Miscellaneous Brake Information
  188. Helpful Reference Material
  189. Appendix A – Templates
  190. Appendix B – Race car check sheet
  191. Appendix C – Torque Specifications
  192. Appendix D – Fluid Specifications
Factory Five Racing MK4 ROADSTER Assembly Manual Manual pdf 483 page image
482www.factoryfive.com 508-291-3443With the steering wheel in the position that is most comfortable for you tighten the set screws on the collar ofthe upper steering bearing.Side Exhaust 3/16”, 5/16” Hex key, ⅜”, ½”, 9/16” socket, ratchet, 9/16” wrench, drill, 3/16”, 5/16” drill bits 4 into 4 Side Exhaust
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This manual is suitable for:
Mk4 Roadster
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