Chapter 1 Engine Overview ......................................................................................................01Section 1 Basic Structure and Working Principle of Engine. ......................................................................01Section 2 Structural Characteristic of Engine .............................................................................................04Section 3 Engine Technical Performance and Parameters ......................................................................12Section 4 Engine Servicing Datasheet .......................................................................................................18Section 5 Maintenance of Engine ...............................................................................................................23Chapter 2 Cylinder Block Assembly ....................................................................................26Section 1 Structural Characteristic of Cylinder Block ................................................................................26Section 2 Detach, Assembly and Servicing of Cylinder Block ..................................................................27Chapter 3 Cylinder Head Assembly ...................................................................................45Section 1 Structural Characteristic of Cylinder Head ................................................................................45Section 2 Detach, Assembly and Repair of Cylinder Head ......................................................................45Chapter 4 Piston & Connecting Rod Mechanism ....................................................69Section 1 Construction of Piston & Connecting Rod Mechanism ............................................................69Section 2 Dismantling and Inspection of the Connecting-rod and its Bearing ......................................72Section 3 Common Faults and Troubleshooting of the Piston Connecting-rod Mechanism ................73Chapter 5 Crank Mechanism ..................................................................................................76Section 1 Structural Characteristics of Crank Mechanism ........................................................................76Section 2 Disassembly & Maintenance of Crank Mechanism ..................................................................78Section 3 Common Faults and Troubleshooting of Crank Mechanism ...................................................83Chapter 6 Valve Train ....................................................................................................................84CONTENTS