Operator's ManualSerial Number RangeS®-60 XC™ from S60XCH-45001from S65XCM-101 CES®-65 XC™S®-60 TRAX™S®-65 TRAX™withMaintenanceInformationOriginal InstructionsFirst EditionSecond PrintingPart No. 1286582GT

Introduction

Symbol and Hazard Pictorials Definitions

General Safety

Personal Safety

Work Area Safety

Legend

Controls

Inspections

Operating Instructions

emergency stop

Transport and Lifting Instructions

Maintenance

Specifications

Genie S-60 TRAX Operator's Manual

safety rules

personal safety

April

performance specifications

engine specifications

hydraulic specifications

about this section

maintenance inspection report

Z-30/20N (RJ

Z-51/30J

Z-34/22 BE

S-60 HC

workplace inspection

specifications

manifold component specifications

machine torque specifications

hydraulic hose and fitting torque specifications

optional equipment

repair procedures

platform controls

How to calibrate joystick

platform components

platform rotator

platform overload system

jib boom

jib boom lift cylinder

boom lift cylinder

boom extension cylinder

hydraulic pumps

drive pump

function manifold components

jib boom / platform rotate manifold components

brake/two-speed manifold components (to sn)

brake/two-speed manifold components (from sn)

turntable rotation manifold components

oscillate directional valve components

traction manifold components, 2wd

traction manifold components, 4wd (from sn 21001 to)

traction manifold components, 4wd (after sn)

hydraulic generator manifold components, 3kw (after sn)

valve coils

turntable rotation components

axle components

track components

fault codes

platform load sense system, s-60 hc

electrical symbols legend

hydraulic symbols legend

limit switch location legend

ford engine relay layout

wiring diagram, 12kw hydraulic generator - welder option

Safety Rules

electrocution hazards

Pre-operation Inspection

Function Tests

Work Place Inspection

Transport

Decals

Machine Specifications

Performance Specifications

Hydraulic Specifications

Perkins Engine

Hydraulic Hose and Fitting Torque Specifications

Power Source

Limit Switches

Maintenance Inspection Report

A-1 Inspect the Operator's and Safety Manuals

A-3 Inspect for Damage and Loose or Missing Parts

A-4 Check the Engine Oil Level

A-5 Check the Engine Coolant Level - Liquid Cooled Models

A-7 Check the Hydraulic Oil Level

A-8 Check for Hydraulic Leaks

A-10 Test the Oscillate Axle (if equipped)

A-11 Test the Platform and Ground Controls

A-12 Test the Auxiliary Power Operation

A-13 Test the Tilt Sensor

A-15 Drain the Fuel Filter/Water Separator - Diesel Models

A-16 Inspect the Engine Air Filter

A-17 Perform 30 Day Service

A-19 Check the Battery

A-20 Replace the Engine Oil and Filter - Gasoline/LPG Models

A-21 Inspect the Electrical Wiring

A-22 Check the Oil Cooler and Cooling Fins - Deutz Diesel Models

A-23 Check the Engine Belt - Gasoline/LPG and Perkins Diesel Models

A-24 Replace the Fuel Filters - Gasoline/LPG Models

B-1 Check the Exhaust System

B-2 Check the Hydraulic Tank Return Filter Condition Indicator

B-3 Inspect the Tires and Wheels (including lug nut torque)

B-4 Confirm the Proper Brake Configuration

B-5 Check the Oil Level in the Drive Hubs

B-6 Check and Adjust the Engine RPM

B-7 Test the Key Switch

B-8 Test the Emergency Stop Buttons

B-10 Check the Directional Valve Linkage

B-12 Test the Horn

B-14 Test the Engine Idle Select Operation

B-15 Test the Fuel Select Operation - Gasoline/LPG Models

B-16 Test the Drive Enable System

B-17 Test the Drive Brakes

B-18 Test the Drive Speed - Stowed Position

B-19 Test the Drive Speed - Raised or Extended Position

B-20 Test the Alarm Package (if equipped)

B-21 Perform Hydraulic Oil Analysis

B-23 Inspect the Fuel Tank Cap Venting System

B-24 Replace the Engine Air Filter Element

B-25 Replace the Spark Plugs - Gasoline/LPG Models

C-1 Check the Engine Belt - Deutz Diesel Models

C-2 Check the Engine Valve Clearances - Deutz Diesel Models

C-4 Replace the Fuel Filter Element - Perkins Diesel Models

C-5 Replace the Engine Oil and Filter - Perkins Diesel Models

C-6 Check the Glow Plugs - Perkins Diesel Models

C-8 Replace the PCV Valve - Gasoline/LPG Models

D-1 Check the Boom Wear Pads

D-3 Check the Turntable Rotation Bearing Bolts

D-4 Grease the Turntable Rotation Bearing and Rotate Gear

D-6 Replace the Drive Loop Hydraulic Filter

D-7 Replace the Engine Oil and Filter - Deutz Diesel Models

D-8 Clean the Fuel Pump Strainer - Deutz Diesel Models

D-9 Replace the Diesel Fuel Filter/Water Separator - Deutz Diesel Models

D-10 Change the Fuel Hoses - Deutz Diesel Models

D-11 Check the Engine Valve Clearances - Perkins Diesel Models

E-1 Test or Replace the Hydraulic Oil

E-2 Change or Recondition the Engine Coolant - Liquid Cooled Models

E-3 Change the Fuel Hoses - Gasoline/LPG Models

E-4 Replace the Engine Air Breather - Perkins Diesel Models

E-6 Check the Fuel Injectors - Perkins Diesel Models

Fault Code Chart

Engine Will Not Crank Over

Engine Cranks Over But Will Not Start - Gasoline/LPG Models

A Engine Runs While Cranking then Dies- Gasoline/LPG Models

Engine Cranks Over But Will Not Start - Diesel Models

Engine Will Not Start On LPG, But Will Start On Gasoline Gasoline/LPG Models

Engine Will Not Start On Gasoline, But Will Start On LPG Gasoline/LPG Models

Engine High Idle Inoperative - Gasoline/LPG Models

Engine Low Idle Inoperative - Gasoline/LPG Models

Engine High Idle Inoperative - Diesel Models

Engine Low Idle Inoperative - Diesel Models

All Functions Inoperative, Engine Starts and Runs

All Lift and Steer Functions Inoperative, Drive Functions Operational

Platform Controls Inoperative, Ground Controls Operate Normally

Boom Up Function Inoperative

Boom Down Function Inoperative

Boom Extend Function Inoperative

Boom Retract Function Inoperative

Turntable Rotate Left Function Inoperative

Turntable Rotate Right Function Inoperative

All Platform Leveling Functions Inoperative

Platform Level Up Function Inoperative

Symbol and Hazard Pictorials

symbol and hazard pictorials definitions

work area safety

Bolt Torque Specifications

Part

A-1 Inspect the Manuals

A-9 Check the Tire Pressure

A-14 Test the Limit Switches

A-15 Replace the Engine Oil and Filter - Gasoline/LPG Models

A-16 Drain the Fuel Filter/Water Separator - Deutz Diesel Models

A-17 Replace the Engine Air Filter

B-1 Check the Engine Belt

B-2 Check the Radiator - Gasoline/LPG Models

B-4 Check the Exhaust System

B-5 Check the Battery

B-7 Inspect the Electrical Wiring

B-9 Confirm the Proper Brake Configuration

B-11 Check and Adjust the Engine Idle Mixture - Gasoline/LPG Models

B-13 Test the Key Switch

B-15 Test the Ground Control Override

B-17 Test the Platform Self-leveling

B-20 Test the Engine Idle Select

B-22 Test the Drive Enable System

B-24 Test the Drive Speed - Stowed Position

B-25 Test the Alarm Package - Optional Equipment

C-1 Check the Boom Wear Pads

C-3 Check the Free-wheel Configuration

C-4 Grease the Turntable Rotation Bearing and Rotate Gear

C-6 Replace the Hydraulic Tank Filter

C-8 Replace the Diesel Fuel Filter/Water Separator - Deutz Diesel Models

C-10 Replace the PCV Valve - Gasoline/LPG Models

C-11 Replace the Spark Plugs - Gasoline/LPG Models

C-13 Check and Adjust the Ignition Timing - Gasoline/LPG Models

D-1 Test or Replace the Hydraulic Oil

D-3 Change the Fuel Lines

D-4 Check the Engine Valve Clearance - Gasoline/LPG Models

D-7 Check the Fuel Injection Pumps and Injectors - Deutz Diesel Models


Contents Table Of Contents Introduction Symbol and Hazard Pictorials Definitions General Safety Personal Safety Work Area Safety Legend Controls Inspections Operating Instructions emergency stop Transport and Lifting Instructions Maintenance Specifications	Operator's ManualSerial Number RangeS®-60 XC™ from S60XCH-45001from S65XCM-101 CES®-65 XC™S®-60 TRAX™S®-65 TRAX™withMaintenanceInformationOriginal InstructionsFirst EditionSecond PrintingPart No. 1286582GT Next / 68