Genie Super-Straddle Service Manual

Also see for Super-Straddle: Operator's manual Operator's manual

Genie Super-Straddle Service Manual Manual pdf 22 page image

Service Manual September 2016Checklist B Procedures14 Super Straddle Part No. 115429B-3 Ins pect All W eldsB-3Inspect and Lubricate the WinchGenie specifications require that this procedure beperformed every 250 hours or quarterly, whichevercomes first.Maintaining the winch is essential to good machineperformance and safe operation. An unsafeworking condition exists if the winch has excessivewear and/or does not operate smoothly, free ofhesitation and binding.1 Carefully lubricate the following areas withautomotive grease:• Cable drum gear• Teeth on the pinion gear that mesh with thecable drum gear• Threads on the pinion shaft, under thepinion gearNote: Do not apply grease to brake friction disk orratchet gear.2 Carefully lubricate both pivot points on eachratchet pawl with 30W oil.Bodily Injury Hazard. Overlubrication of the ratchet pawlmay result in oil coming incontact with the surface of thewinch brake leading to anunsafe working condition. Donot allow any grease /oil onthe friction disk, pinion plate,pinion gear or ratchet gear.3 Measure each friction disk for wear. Replacethe friction disk if it measures less thanspecification.Friction disk specificationThickness, minimum 0.065 inch1.5 mm4 Measure both shaft bushings for wear.Replace the bushings if the wall thicknessmeasurements are less than specification.Pinion shaft bushing specificationWall thickness, minimum 0.125 inch3.1 mm5 Lubricate the surface of the frame drumspacer with a thin layer of lithium grease.Tighten the drum bolt to 20 ft-lbs / 27 Nm. Donot over tighten.