Jäger Z100-M636.03 S11 Manual

Item no. 10206004, Revision 03 3 ( 40 )Contents:Translation of the original manual1 Preliminary information 51.1 Purpose of the manual ...................................................... 51.2 Explanation of symbols used .......................................... 52 Transport and packaging 62.1 Scope of supply of HF spindle ........................................ 62.1.1 Optional accessories............................................. 62.1.2 Documentation supplied.................................... 62.2 Packaging of HF spindle.................................................... 73 Designated use 83.1 Permissible types of machining ..................................... 83.2 Permissible materials ......................................................... 84 Safety instructions 94.1 Safe working........................................................................ 104.2 Shutdown of HF spindle ................................................. 114.3 Installation and maintenance ....................................... 114.4 Modification and repair................................................... 114.5 Improper operation .......................................................... 115 Technical description 125.1 Connections of HF spindle ............................................. 125.2 Electrical connection........................................................ 135.3 Cooling .................................................................................. 135.4 Sealing air............................................................................. 136 Technical Specifications 146.1 Dimensions .......................................................................... 156.2 Motor data ........................................................................... 166.2.1 Performance Diagram........................................ 176.2.2 Equivalent circuit diagram data ..................... 176.3 Wiring diagram................................................................... 206.4 Motor protection PTC 130°C.......................................... 226.5 Speed sensor (digital differential magneto resistor).................................................................................................. 236.6 Air-borne noise emissions.............................................. 237 Operating location 248 Installation 258.1 Installing the HF spindle ................................................. 258.2 Diameter of media supply line ..................................... 268.3 Cooling water...................................................................... 268.3.1 Quality of cooling water.................................... 268.3.2 Setting the cooling.............................................. 268.4 Compressed air................................................................... 278.4.1 Air purity classes (ISO 8573-1) ......................... 278.4.2 Setting the sealing air ........................................ 279 Commissioning 289.1 Running-in schedule ........................................................ 289.2 Daily start-up....................................................................... 299.3 Shutdown signal................................................................ 299.4 Commissioning after storage........................................ 2910 Tool change 3010.1 Clockwise and counter-clockwise ............................... 3010.2 Manual hollow shank taper ........................................... 3011 Tools for high speed cutting 3212 Maintenance 3312.1 Ball bearings ........................................................................ 3312.2 Daily cleaning ..................................................................... 3312.2.1 Before commencing work ................................ 3312.2.2 With every tool change ..................................... 3312.2.3 Every time the clamping device is changed.................................................................................... 3412.3 In the case of storage ....................................................... 3412.4 Monthly maintenance ..................................................... 3412.5 Long periods of storage.................................................. 3412.6 Maximum storage time ................................................... 3413 Dismantling 3513.1 Disposal and environmental protection ................... 3514 Service and repairs 3614.1 Service partners ................................................................. 3614.2 Malfunctions........................................................................ 3715 Declaration of Incorporation 39