Kemppi FASTMIG X 450 Service Manual

Also see for FastMig X 450: Quick guide Quick guide Operating manual

Kemppi FASTMIG X 450 Service Manual Manual pdf 35 page image

SERVICE MANUALFASTMIG X33 (37)Kemppi OY6. ERR0R CODES• In error situation welding is stopped and an error code is displayed on the panel• If there are multiple errors at the same time only one can be displayed at a time. After user has cleared one errornext is displayed and so on until there is no more errors• Some of these errors are related in Fastmig Pulse/Kemparc products so they not appearing in Fastmig X productError code Problem description Action/Solution description1 Power source not calibrated orcalibration data cannot not foundRestart power source, if the problem continues after multiplestartups, check the power source processor card A0022 Mains under voltage Check the mains voltage.3 Mains over voltage Check the mains voltage.4 Over heat, power source Do not shut down the machine, cooling fans will cool themachine. Check the ventilation. If cooling fans are not running,check the power source connections and voltages.5 Auxiliary voltage +15VDC too low(control cardled H9 +15VDC)Main supply voltage is too low or aux supply faulty, check themain/aux supplies. Can show up also if one of the mainsphases is missing. Note! Only one of the three phases canaffect this error if missing (one where aux transformer is NOTconnected).6 Power source error/internal error Switch machine ON/OFF, control card faulty7 Wire feeder not connected Check interconnection cable and connetion8 FPGA not configured Restart the power source, if the problem continues aftermultiple startups check the power source control cards.9 Measuring cable error Measuring cable not connected to machine or welding piece. Measur-ing cable faulty10 Unknown process Power source not support that process11 Cut Off card Z004 control error Cut Off card faulty, card connector loosen. Switch machine ON/OFF12 Welding cable fault Welding circuit in short circuit. Wrong connections, cable broken, Inline MMA/TIG power source connected to weld piece at the same timewhen MIG/MAG is used or external powersource is broken.21 Water unit not calibrated or cali-bration data cannot not foundWater unit calibration data not found. Switch machine ON/OFF22 Cooling liquid low pressure alarm Cooling liquid level too low, leakage in cooling pipes23 Cooling liquid high pressure alarm Cooling liquid flow stucked, check pipes24 Cooling liquid over tempure alarm Cooling liquid too hot, wait until liquid cool down25 Cooling liquid lever alarm Cooling liquid level too low26 Cooling liquid flow alarm Cooling liquid flow stucked, check pipes, air in pump27 Water cooler error Restart the power source, if the problem continues aftermultiple startups check the power source control cards.41 Wire feeder not calibrated Wire feeder calibration data not found, switch machine ON/OFF42 WF Motor over current warning Check the gun and the consumable parts43 WF Motor over current error Check the gun and the consumable parts44 WF motor speed alarm Tacho signal missing, tacho card faulty45 Shielding gas alarm Gas pressure too low, check cas pipe and connections46 Water cooled mig gun over tem-perature alarmPTC-card in mig gun operated47 WF door alarm Door alarm switch operated48 Configuration missing Machine data not found, switch machine ON/OFF50 Licence code wrong/missing Wrong licence code, activate right code51 WF rollers, rear sliping Check rollers and mechanical parts52 WF rollers, front sliping Check rollers and mechanical parts61 Welding not allowed Can bus not respond the command or bus occupied

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