Kemppi WELDFORCE KWF 200S Operation Instructions Manual

Also see for WELDFORCE KWF 200S: Operation instructions

Contents

2 – WELDFORCE KWF 200S / 0541 © KEMPPI OYCONTENTS1. PREFACE ...................................................................................................................... 31.1. INTRODUCTION ......................................................................................................... 31.2. PRODUCT INTRODUCTION ...................................................................................... 31.2.1. OPERATION CONTROL AND CONNECTORS ............................................. 41.2.2. CONNECTION OF SYSTEM ......................................................................... 51.2.3. PARTS OF WIRE FEED MECHANISM .......................................................... 61.3. OPERATION SAFETY................................................................................................. 72. INSTALLATION .............................................................................................................. 92.1. ASSEMBLY OF MIG SYSTEM .................................................................................... 92.2. ACCESSORIES CORRESPONDING TO WIRE DIAMETER .................................... 102.3. MOUNTING OF MIG WELDING GUN ...................................................................... 102.4. MOUNTING AND LOCKING OF WIRE REEL............................................................112.5. AUTOMATIC WIRE FEED TO GUN ...........................................................................112.6. ADJUSTMENT OF PRESSURE ................................................................................ 122.7. ADJUSTMENT OF TIGHTNESS OF REEL BRAKE.................................................. 122.8. BURN BACK TIME .................................................................................................... 122.9. GROUND CABLE ...................................................................................................... 122.10. SHIELD GAS ........................................................................................................... 132.10.1. INSTALLING GAS BOTTLE ....................................................................... 132.11. MAIN SWITCH I/O ................................................................................................... 142.12. OPERATION OF COOLING UNIT, KWU10............................................................. 142.13. HANGING ................................................................................................................ 143. CONTROL PANELS OPERATIONS ............................................................................ 143.1. KWF200S OPERATIONS .......................................................................................... 144. OPERATIONS OF REMOTE CONTROL UNITS IN KWF WIRE FEED UNIT ............. 175. WELDFORCE ERROR CODES................................................................................... 186. SERVICE, OPERATION DISTURBANCES ................................................................. 197. DISPOSAL OF THE MACHINE ................................................................................... 198. ORDERING NUMBERS ............................................................................................... 209. TECHNICAL DATA ...................................................................................................... 22