NTI Tft60 - 399 Installation And Operation Instructions Manual

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NTI Tft60 - 399 Installation And Operation Instructions Manual Manual pdf 61 page image

Tft Series Installation and Operation Instructions │Trinity6115.0 TROUBLESHOOTINGObserve the following precautions when servicing the boiler. Failure to comply withthese may result in fire, property damage, serious injury or death.Servicing the Boiler• Disconnect or shutoff all energy sources to the boiler: 120VAC power, water and gas.• Identify and mark wires before disconnecting or removing them.• Never bypass electrical fuses or limit devices except temporarily for testing.• Use proper personal protective equipment (PPE) i.e. eye protection, safety footwear.These procedures should only be performed by qualified service personnel, when abnormal operation of theboiler is suspected. The boiler incorporates a sophisticated microprocessor based control which normallyresponds appropriately to varying conditions. If the boiler operation appears to be incorrect, or it is notresponding at all to a demand for heat, the following is suggested to determine and correct the problem.Before undertaking any troubleshooting procedures it is highly recommended to haveavailable a digital multimeter(s) capable of measuring AC and DC volts, Amperes,Resistance (Ohms) and Continuity.Check 120VAC and 24VAC at the BoilerFirst, verify the following:• There is 120V being supplied to the boiler:o The circuit breaker in the electrical panel supplying power to the boiler is not tripped.o The service switch (if applicable) is in the ON position.o The boiler service switch located on the front of the boiler is in the ON (1) position• There is a heat call from the thermostat:o Verify 24VAC to thermostat.o The thermostat is placed at a sufficiently high setting to create a call for heat to the boiler.To check for the presence of 120VAC and 24VAC at the boiler follow this procedure:• Remove the boiler front cover (remove screw from bottom, undo side latches, then lift cover up and off0.• 120VACo Remove the control panel cover. Loosen the three #8 hex-head sheet metal screws securing the cover tothe control panel (one on the bottom, and one on each side). Lift the cover off and remove it from theunit; this will expose the field wiring barrier strips.o With an AC voltmeter set on the appropriate scale, measure the voltage across the L1 and L2 terminals(terminals 1 and 5).o If 120VAC is not detected, check the electrical service as suggested above. If the service is verified,inspect the circuit wiring from the panel to the boiler for broken or disconnected conductors.o If 120VAC is detected, turn power off to the boiler at the service switch and check the 120VAC fuselocated on the right side of the control panel; refer to Figure 15-1 – replace if necessary.• 24VAC (only check if 120VAC supply is verified).o Remove the control panel cover. Loosen the three #8 hex-head sheet metal screws securing the cover tothe control panel (one on the bottom, and one on each side). Lift the cover off and remove it from theunit; this will expose the field wiring barrier strips.o With an AC voltmeter set on the appropriate scale, measure the voltage between the R and COMterminals (terminals 1 and 2).o If 24VAC is not detected, check the 24VAC fuse located at the transformer in the control panel; refer toFigure 15-1 – replace if necessary.Only replace fuses with identical parts, see Figure 15-1. Failure to follow this warningmay result in component failure, fire, property damage, serious injury or death.