Niigata seiki KMC-1001 Instruction Manual

Niigata seiki KMC-1001 Instruction Manual Manual pdf 1 page image

010 1020 2030 3040 4050 50010 1020 2030 3040 4050 50010 1020 2030 3040 40010 1020 2030 3040 4050 50T o insure accuracy, we recommend inspection andverification of accuracy at regular intervals determinedby frequency and type of use.010 1020 2030 3040 4050 50S-LINE DIAL COMPARATOR GAUGEKMC-1001ModelNo.INSTRUCTION MANUALThank you for purchasing the S-Line Dial Comparator Gauge.Use with a comparator stand or attached to a bore gauge. Once the zero-point is preset, this high precision gaugedirectly indicates the change in position when measuring a part.● For safe and proper use of this product, please read this instruction manual before use and follow the procedures described. Pleasekeep manual where it is accessible to user for future reference.● Keep this manual with the instrument if transferred or leased to a third party.● For inquiries about this product, please contact dealer or Niigata Seiki at the address listed on the following page.SAFETY NOTES Please ObserveAlways follow the procedures specified below in order to preventharm to yourself or others, and to prevent damage to property.Indicates risk of personal injury orproperty damage if not followed.CAUTION:Denotes a requirement – You MUST do.Read the manual and follow all instructions.Use of product other than as described in themanual may cause accident.Use only for taking measurements.Use for any purpose other than measuring maydamage or wear the instrument. Improper use mayalso cause accident.Handle with care.This is a precision instrument, please usecare when removing from the case.Keep the supplied case and for storing thegauge when not in use.Clean and Store properly after use.Clean the and Stem with a dry cloth to removeany dirt before storage.Do not use oil or lubricant on the Spindle.Store in a dry location at a stable temperature inthe provided case.MOUNTING THE DIAL COMPARATORDial Comparator Stem is φ8mm (h6 tolerance.)Mounting clamp or stand should have a φ8mm (H7 tolerance) mounting hole.ZERO SETTING USING FINE ADJ. KNOBRemove the Cap at the top of the Gauge to access the Fine Adjust Knob. (Fig. 3)Under the Cap, there is a knurled knob for adjusting Zero. (Fig. 4)Set the Pointer to zero by turning the Knob as shown.The Fine Adjust Knob can move the Pointer only within the range of the Dial. If you try to move itbeyond measurement range of the Dial, the Gauge may be damaged.When zero point is set, replace the Cap on the Gauge. Use care not to disturb the Gauge and make sure thePointer has not shifted.To reduce cosine error, make sure the Spindle is perpendicular to the surface being measured.MEASUREMENTTo measure, raise the Spindle and gently lower onto the sample. The deviation from the referencevalue (the height of the preset zero point) can be read directly off the Dial.PROBE REPLACEMENTDial Comparator uses a Contact Point with a M2.5 thread.To remove, push in on the Spindle all the way, and turn the Contact Point counter clockwise.To replace with a new Contact Point, push in on the Spindle all the way, and screw in the new Point byturning clockwise.Make sure the Contact Point is secure for accurate measurements.NOTICENOTEReferenceMasterStandIf Gauge does not operate properly, or if you have any questions,please contact distributor or place of purchase.Please note, manufacturer is unable to respond to inquires or provideservice directly. Please contact distributor or place of purchase.REPAIRS AND SERVICEAFTER USE CARE, STORAGESPECIFICATIONSINSPECTIONClean off any dust or dirt after use.Do not lubricate.Wipe any contamination from Spindle using adry cloth.To clean other surfaces, wipe with a soft drycloth, or a cloth moistened with a mild cleaner.Regularly check the Probe Tip for wear.Measurement accuracy will be affected by wornProbe. Regularly check for wear and replaceas required.Store in provided case in a cool, dark, and dry location.During storage, make sure there is no force onthe Spindle (such as pushed in, or lateralforce.)Keep away from moisture and direct sunlight,and keep secure from unauthorized personnel. Applicable standards for reference: JIS B 7519, JIS B 7533, JIS B 7503, JIS Z 8103GraduationMeas. RangeScaleRetrace ErrorMeas. Force0.001mm0.1mm50-0-500.5μm1.11.5N1.2μm0.5μm1040Steel180gMax. ErrorRepeat Acc'yUseable Temp.Contact MaterialWeightTurn the Fine Adj. Knobclockwise to move the needlein the negative direction, andcounter-clockwise to move theneedle in the positive direction.Fig.4Fig.3Fig.2Fig.1P ART IDENTIFICATIONCap Fine Adj. Knobunder CapPointerLimit MarkerCable ReleaseStemφ8mm h6SpindleContact PointM2.5PointerFine Adj.KnobCapRemove Pos. Neg.Fine Adj. KnobNiigata seiki Co., Ltd.5-3-14, Tsukanome, Sanjo, Niigata, Japan, 955-0055Tel. : +81-256-33-5522 Fax. : +81-256-33-5518MAIL intl.sales@niigataseiki.co.jpURL http://www.niigataseiki.co.jpMount the Dial Comparator to the Stand or measuring Jig. Insert the Reference Master onto the Stand formeasurement. (Fig. 1)Manually adjust the height until the Gauge is approximately at zero. (Fig. 2)

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