Nilfisk-Advance Condor XL Service Manual

Contents

44 - FORM NO. 56043124 - Condor XL ™ADJUSTMENTS/REPAIRSPUSH/PULL CONTROL CABLE REPLACEMENT1 Lower the side broom(s).2 Empty and remove the recovery tank.CAUTION!Make sure to follow the instructions in the JACKING THE MACHINE section. Jack the machine at the designated locations only.3 Block the rear wheels.4 Jack up the front of the machine. This will make it easier to access the Push/Pull Control Cable (A) and mounting hardware by the foot pedalassembly.5 From underneath the machine, note the position and spacing of the two jam nuts and star washer holding the old Push/Pull Control Cable inthe mounting fork by the drive pedal. Loosen the jam nuts and remove the Cable from the mounting fork.6 Disconnect the rod end on the old Cable from the foot pedal assembly.7 Loosen the locknut, then remove the rod end and locknut from the Cable.8 Remove the two jam nuts and star washer from the old Push/Pull Control Cable. (This will make it easier to remove the old Cable from themachine.)9 See Figure 9. Loosen the jam nut holding the old Push/Pull Control Cable and Hydroback in the mounting fork by the Piston Pump (G).10 Disconnect the Rod End (H) from the Piston Pump Lever Weldment (E).11 Loosen the locknut, then remove the Rod End and locknut from the old Push/Pull Control Cable.12 Remove the four jam nuts and two star washers from the new Push/Pull Control Cable. (This will make it easier to pull the new Cable throughthe machine.)Service Note: To thread the new Push/Pull Control Cable from the foot pedal assembly to the Hydroback, we recommend that you SECURELYattach the new Cable to the old Cable, then carefully pull the new Cable through the old Cable routing path in the machine. This will eliminate alot of disassembly and reassembly work.13 Once the new Push/Pull Control Cable has been threaded through the machine, disconnect it from the old Cable.14 Reinstall the two jam nuts and star washer onto the pedal end of the Push/Pull Control Cable. Position the jam nuts and star washer in thesame location as noted in step 5 above.15 Remove the red plastic thread protector sleeve from the new Push/Pull Control Cable, then install the locknut and rod end onto the new Cable.16 Reinstall the rod end into the foot pedal assembly.17 Position the new Push/Pull Control Cable into the mounting fork by the drive pedal. Make sure the star washer is located on the rear side ofthe mounting fork, then tighten the two jam nuts.18 Reinstall one jam nut and a star washer onto the Hydroback end of the new Push/Pull Control Cable. (Only one jam nut is needed to fasten theCable and Hydroback to the rear mounting fork.)19 Remove the red plastic thread protector sleeve from the new Push/Pull Control Cable, then install the Cable into the Hydroback. Note that thesmaller end of the Cable will thread through the rear of the Hydroback, and the larger threads on the outside of the Cable will thread directlyinto the front of the Hydroback.20 Install the locknut and Rod End onto the new Push/Pull Control Cable.21 Reinstall the Rod End into the Piston Pump Lever Weldment.22 Position the Push/Pull Control Cable and attached Hydroback into the mounting fork by the Piston Pump. Make sure the star washer is locatedon the rear side of the mounting fork and contacts the front of the Hydroback, then tighten the jam nut.23 After installing a new Push/Pull Control Cable, set the foot pedal/Hydroback neutral position according to the instructions in the FOOT PEDAL/HYDROBACK NEUTRAL ADJUSTMENT section.