Encore HD Pump ModuleCustomer Product ManualPart 1613941-01Issued 03/19NORDSON CORPORATION • AMHERST, OHIO • USAFor parts and technical support, call the Industrial CoatingSystems Customer Support Center at (800) 433-9319 orcontact your local Nordson representative.This document is subject to change without notice.Check http://emanuals.nordson.com for the latest version.

Safety

Personal Safety

Grounding

Description

Specifications

Installation

Connections

Manifold Solenoid Valve Functions

Manifold Wiring Diagram

Maintenance and Repair

Troubleshooting

Parts

Pump Module Assembly

Pump Module Unit

Pump Module Manifold

Nordson Encore HD Customer Product Manual

Fire Safety

Pump Components

Theory of Operation

Purging

Pump Port Functions

Operation

Maintenance

Nordson Corporation

Delivery Check

Bubble Test for Color-on-Demand (COD System

Repair

Pump Disassembly

Pump Assembly

Pinch Valve Replacement

Spare Parts

Air and Powder Tubing Part Numbers

Encore HD

Factory Connections

Pump Cabinet Dimensions

System Air Supply and Grounding Connections

Replacing Grounding Strip

Installing or Replacing the Pump Module

Pump Cabinet Configurations

Pump Cabinet Parts

Qualified Personnel

System Setup

System Connections

Controller Connections

Initial Startup

Standby Button

Factory Set Presets

Changing a Factory Configured Preset or Setpoint Value

Electrostatic Settings

Custom Mode

Classic Mode

Help Codes

Assist Air Setting, Fast Flow Setting, and Software Versions

Powder Flow Settings

XT Powder Flow Settings

Color Change Purge

Color-on-Demand (COD) System Purge

Controller Configuration

Saving and Loading Preset and Function Settings

HD System Shutdown

Help Code Troubleshooting Chart

General Troubleshooting Chart

Re-Zero Procedure

Controller Interconnect Cable Test

Wiring Diagram

Controller Parts

Controller Parts List

Rail Mount Exploded View

Intended Use

Description System Components 3

Pump Panel

Pump Panel Components

HD Pump Manifold Components

Solenoid and Flow Control Valve Functions

Spray Gun Controller

Installation Manifold and Pump 9

Pump Control Board

Switches and Indicators

Control Board Configuration

Configuration Procedure

Air and Powder Tubing Connections

System Diagram

Pneumatic Diagram Dual Pump/Spray Gun System

Wiring Diagram Dual Pump/Spray Gun System

Flow Control Valve Cleaning

Flow Control Valve Replacement

Dual Pump/Spray Gun System with Stand

Manifold

Air and Powder Tubing

PCA Replacement Kit

Jackson Street Amherst, OH

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Contents Table Of Contents Safety Personal Safety Grounding Description Specifications Installation Connections Manifold Solenoid Valve Functions Manifold Wiring Diagram Maintenance and Repair Troubleshooting Parts Pump Module Assembly Pump Module Unit Pump Module Manifold	Encore HD Pump ModuleCustomer Product ManualPart 1613941-01Issued 03/19NORDSON CORPORATION • AMHERST, OHIO • USAFor parts and technical support, call the Industrial CoatingSystems Customer Support Center at (800) 433-9319 orcontact your local Nordson representative.This document is subject to change without notice.Check http://emanuals.nordson.com for the latest version. Next / 25