Encore HD Pump Cabinet 1Part 1614813-01 2019 Nordson CorporationEncore HD Pump CabinetSafetyRead and follow these safety instructions. Task- and equipment-specificwarnings, cautions, and instructions are included in equipmentdocumentation where appropriate.Make sure all equipment documentation, including these instructions, isaccessible to all persons operating or servicing equipment.Qualified PersonnelEquipment owners are responsible for making sure that Nordson equipmentis installed, operated, and serviced by qualified personnel. Qualifiedpersonnel are those employees or contractors who are trained to safelyperform their assigned tasks. They are familiar with all relevant safety rulesand regulations and are physically capable of performing their assignedtasks.Intended UseUse of Nordson equipment in ways other than those described in thedocumentation supplied with the equipment may result in injury to personsor damage to property.Some examples of unintended use of equipment include using incompatible materials making unauthorized modifications removing or bypassing safety guards or interlocks using incompatible or damaged parts using unapproved auxiliary equipment operating equipment in excess of maximum ratingsRegulations and ApprovalsMake sure all equipment is rated and approved for the environment in whichit is used. Any approvals obtained for Nordson equipment will be voided ifinstructions for installation, operation, and service are not followed.All phases of equipment installation must comply with all federal, state, andlocal codes.

Safety

Personal Safety

Grounding

Description

Factory Connections

Specifications

Pump Cabinet Dimensions

Installation

System Air Supply and Grounding Connections

Replacing Grounding Strip

Installing or Replacing the Pump Module

Parts

Pump Cabinet Configurations

Pump Cabinet Parts

Nordson Corporation

Nordson Encore HD Customer Product Manual

Fire Safety

Pump Components

Theory of Operation

Purging

Pump Port Functions

Operation

Maintenance

Troubleshooting

Delivery Check

Bubble Test for Color-on-Demand (COD System

Repair

Pump Disassembly

Pump Assembly

Pinch Valve Replacement

Spare Parts

Air and Powder Tubing Part Numbers

Encore HD

Connections

Manifold Solenoid Valve Functions

Manifold Wiring Diagram

Maintenance and Repair

Pump Module Assembly

Pump Module Unit

Pump Module Manifold

Qualified Personnel

System Setup

System Connections

Controller Connections

Initial Startup

Standby Button

Factory Set Presets

Changing a Factory Configured Preset or Setpoint Value

Electrostatic Settings

Custom Mode

Classic Mode

Help Codes

Assist Air Setting, Fast Flow Setting, and Software Versions

Powder Flow Settings

XT Powder Flow Settings

Color Change Purge

Color-on-Demand (COD) System Purge

Controller Configuration

Saving and Loading Preset and Function Settings

HD System Shutdown

Help Code Troubleshooting Chart

General Troubleshooting Chart

Re-Zero Procedure

Controller Interconnect Cable Test

Wiring Diagram

Controller Parts

Controller Parts List

Rail Mount Exploded View

Intended Use

Description System Components 3

Pump Panel

Pump Panel Components

HD Pump Manifold Components

Solenoid and Flow Control Valve Functions

Spray Gun Controller

Installation Manifold and Pump 9

Pump Control Board

Switches and Indicators

Control Board Configuration

Configuration Procedure

Air and Powder Tubing Connections

System Diagram

Pneumatic Diagram Dual Pump/Spray Gun System

Wiring Diagram Dual Pump/Spray Gun System

Flow Control Valve Cleaning

Flow Control Valve Replacement

Dual Pump/Spray Gun System with Stand

Manifold

Air and Powder Tubing

PCA Replacement Kit

Jackson Street Amherst, OH

Contact Us